CNC yakatambanudzwa ine mativi mashanu NHM-50-P

Mufananidzo wakatarwa weCNC une mativi mashanu NHM-50-P

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Ruzivo rweChigadzirwa

Nhanganyaya yemuchina une 5-axis

Modhi yeNHM inzvimbo yekugadzira michina ine mativi mashanu yakatambanuka kubva pakona kuenda pakona. Chigadziro chemuchina wekushandisa iSIEMENS 840D sl CNC system, uye mukana wekuti Siemens servo motor direct drive ishandiswe, izvo zvinoita kuti muchina wekushandisa uve nehunhu hwekukwirira kwenzvimbo, kukurumidza kupindura, uye kugadzirisa mativi mashanu. Panguva imwe chete, muchina wekushandisa une mudziyo wekuchinja otomatiki wekushandisa, unoratidza zvizere mashandiro anoshanda uye otomatiki.

Chishandiso chemuchina chinofamba kuruboshwe nekurudyi nepakati peplate inotsvedza (X axis), tafura yekushanda inofamba ichidzokera shure nekumberi (Z axis), headstock inofamba ichikwira nekudzika (Y axis), tafura inotenderera (C axis) uye musoro wekugaya unotenderera (B axis), izvo zvinoita kuti pave nekubatana kwemasekonzi mashanu. Muchina wese une mubhedha, column, sliding plate, rotary table, milling head, pneumatic system, automatic lubrication system, chip removal cooling system, electrical system uye fully enclosed protection system.

Chishandiso chemuchina chine simende yemagetsi seyakajairika, ine basa repakati penzira yekubuditsa mvura, iyo inogona kuita kuti simende isununguke uye ikwanise kuburitsa otomatiki. Mativi matatu emuchina, X, Y, naZ, anoshandisa mamota eservo kutyaira zvakananga sikuruu yebhora kuti itenderere nepakati pekubatanidza. Sisitimu yekutumira ine kunyatsofamba kwakasimba uye kusimba kwekutumira.

Zvikamu zvikuru zvinotengwa zvemuchina zvinotengwa kubva kumakambani emhando yepamusoro, pamwe nema "water coolers", ma "chip conveyors" uye ma "chip trucks" sezvinodiwa.

Misoro yakatwasuka neyakatwasuka inogona kutenderedzwa muzvikamu zviviri zvinotenderera zvakatenderedzana.

Inoita shanduko yakatwasuka kubva kune yakatwasuka kuenda kune yakatwasuka uye machining ezviso zvakawanda, uye inogadzirisa milling ine mativi akawanda, ine mativi akawanda uye ine slot yakawanda yemakona akasiyana-siyana mukubatirira kumwe chete kwechinhu chebasa.

Spindle yemagetsi inoshanda zvakanyanya, nguva pfupi yekugadzira michina, kushanda zvakanaka kwekucheka, chishandiso chakareba, kunyatsogadzira michina zvakanyanya

Dhizaini diki, sisitimu yekubatisa isina simba zvakanyanya, mabhureki akagadzikana zvakanyanya, uye michina yakanyatsogadzirwa nemazvo

Modhi yeNHM inzvimbo yekugadzira michina yekubatanidza michina yemhando ye "five-axis linkage machining center" ine ma "vertical-horizontal conversion type". Iyi "three-axis" inoshandisa ma "roller guides" ane ma "high-load", "high-speed", "high-rigidity", "low-noise", ayo anofamba zvakanaka asingakambaire uye anopa mashandiro akanaka ekudyisa.
Kuisa nekusunga zvine hungwaru, kushandiswa kwekuisa nekusunga zvine hungwaru kunogona kuve nechokwadi chekuti tireyi inoiswa zvakasimba uye kuti tireyi yacho inoiswa zvakanaka, uye kuti tireyi inoiswa zvakanaka sei inogona kusvika 0.003mm.
Mubhedha uyu unoshanda semubhedha wakaita seT, uye kuramba kuvhunduka kunovandudzwa ne15%. Magadzirirwo emubhedha uyu imhando yeT yakapindurwa yemibhedha yakatwasuka neyakatwasuka, uye chimiro chacho chakabatana.
Ine nzvimbo yakakura yekugadzira michina uye mutoro wepamusoro webasa
Dhizaini yemodular, inokura zvakanyanya, inogona kushandiswa senzira yekugadzira inochinjika ine mitsetse otomatiki

(1) Chimiro cheX guide rail: koramu yacho ine magwara maviri e55mm anorema anotenderera anotenderera. Inogona kusangana nezvinodiwa zvekusimba uye kuomarara kwakanyanya, uye inogona kusangana nezvakanaka zvehunyanzvi zve small friction coefficient, kumhanya nekukurumidza uye hupenyu hurefu hwebasa; nzira yekuzora: mafuta ekuzora; waya geji yemhando: Taiwan Shangyin kana rudzi rumwe chete;
(2) X-axis drive: Mushure mekunge mota yeAC servo yashandiswa kuwedzera nekuderedza kumhanya, inofambisa sikuruu yebhora ine dhayamita ye50mm chaiyo kuti itenderere kuti iwane kudya kuruboshwe nekurudyi; Nzira yekuzora: mafuta ekuzora; Sikuruu yemhando: Taiwan Shangyin kana rudzi rumwe chete;
(3) Yakashongedzerwa nechikero chegringi chakapetwa kaviri chakanyatsogadzirwa; chikero chegringi: Spain FAGOR kana chikero chegiredhi rimwe chete;

(1) Chimiro chechitima chinotungamirwa: Y-axis inoshandisa nzira mbiri dzinotungamirwa dzinotakura zvinhu zvinorema makumi mashanu neshanu senzira inotungamira uye inotakura zvinhu kuti musoro wekugaya upise wakamira uye wakatwasuka ufambiswe kumusoro nekudzika. Inogona kusangana nezvinodiwa zvehunyanzvi zvekupedzisa nekukurumidza uye kucheka zvinhu zvinorema nekukurumidza. Nzira yekuzora: mafuta ekuzora. Chiratidzo chewaya: Taiwan Shangyin kana rudzi rumwe chete;
(2) Kutumirwa kweY-axis: Mushure mekunge mota yeAC servo yashandiswa kuwedzera nekuderedza kumhanya, inofambisa sikuruu yebhora ye50mm dhayamita chaiyo kuti itenderere kuti ikwanise kudyisa kumusoro nekudzika. Nzira yekuisa mafuta: mafuta ekuzora. Sikuruu yemhando: Taiwan Shangyin kana rudzi rumwe chete;
(3) Yakashongedzerwa nechikero chegringi chakanyatsogadzirwa zvakanaka; chikero chegringi: Spain FAGOR kana chikero chegiredhi rimwe chete;
(4) Dziviriro yerairi rekutungamira XY: Nhoo yekudzivirira inoshandiswa kudzivirira zvinhu zvekunze kuti zvisapinde uye zvisvibise rairi rekutungamira. Chifukidziro chekudzivirira chine chitarisiko chakanaka uye chimiro chakanaka.

(1) Chimiro chechitima chinotungamirwa: Z-axis inoshandisa nzira mbiri dzinotungamirwa dzinotakura zvinhu zvinorema makumi mashanu neshanu senzira dzinotungamirwa uye nzira dzinotakura zvinhu kuti tafura ifambe; Nzira yekuzora: mafuta ekuzora; Wire gauge brand: Taiwan Shangyin kana mhando imwe chete;
(2) Kutumirwa kweZ-axis: Mushure mekunge mota yeAC servo yashandiswa kukwidza nekudzikisa kumhanya, inofambisa sikuruu yebhora ye50mm dhayamita chaiyo kuti itenderere kuti ione kufambiswa kweZ-axis kumberi nekumashure; Nzira yekuzora: mafuta ekuzora; Chiratidzo chesikuruu: Taiwan Shangyin kana mamwe marudzi akafanana;
(3) Yakashongedzerwa nechikero chegringi chakapetwa kaviri chakanyatsogadzirwa; chikero chegringi: Spain FAGOR kana chikero chegiredhi rimwe chete.

Mutongi weCNC: Siemens 840Dsl

Sisitimu yeCNC yemuchina uyu iSinumerik 840 sl kubva kuSIEMENS
Paunenge uchizadzisa hurongwa hwekutanga hweCNC system, zvinodiwa zvinotevera zvinovimbiswa
Chikamu chidiki chekudzora: mutsetse wakatwasuka≤0.001mm, mutsetse wekutenderera≤0.001°
Basa rekufananidzira kwemifananidzo
Basa rekudzikisa kukwirira kwekona
Kubatanidzwa kwesimbi
Basa rekugaya
Mvumo yekudzora tenzi-muranda
Nechidzitiro che 15-inch
Nepaneru yemushandi weMCP 398C
Kusanganisira bhodhi re72/48 IO
NX10.3 expansion axis module
Module yeHub yeDMC20
kuunganidzwa kwedata
Ipa ruzivo rwakakodzera kuburikidza neOPCUA kana 485 kana software yepamusoro kuti uwane kubatana kweruzivo nemidziyo yemushandisi, kusanganisira asi kwete kungogumira pane:
Data rekushanda kwemidziyo (kumhanya, simba rekudya, zita remudziyo, kureba kwemubati wemudziyo, kukosha kwesimba respindle, zita rechirongwa neshanduro, rekodhi yealarm, rekodhi yepaneru yekushanda, maparamita ekuita ehurongwa hwe coordinate zero offset, nezvimwewo)
Zita remudziyo, shanduro yesoftware, zita rechirongwa uye shanduro yepurogiramu iri kushanda parizvino
Mamiriro ekushanda kwemidziyo (kusanganisira asi kwete kungogumira pakusashanda kwemidziyo, kushanda, kudzima, uye mamiriro ekutadza), uye inogona kupa yambiro yekukundikana kwemidziyo, kuona kushandiswa kwesimba, nezvimwewo.
PLC iri kushanda

Sisitimu yekuzora mafuta; muchina uyu unoshandisa tekinoroji yekupa mafuta yakazvimiririra yeboka
(1) Seti yehurongwa hwekupa mafuta otomatiki uye hwekuzora inoshandiswa pa X, Y, Z axis guide rail, lead screw uye rack. Screw bearing yakazorwa mafuta.
(2) Kuzora mafuta negasi/otomatiki mafuta akatetepa imhando yeautomatic inotevedzana nenguva uye quantitative, chiito chacho chinodzorwa otomatiki nehurongwa hwekudzora nhamba, uye chinogona kuonekwa nekuvhundutswa. Mhando dzepombi dzemafuta dzinosarudzwa: SKF oil-air lubrication/Proton kana mhando dzakafanana.

Sisitimu yeHydraulic
(1) Chishandiso ichi chemuchina chine sisitimu yehydraulic yakazvimirira.
(2) Chishandiso chemuchina chine nzvimbo yekupomba yehydraulic yakasiyana, uye sisitimu yehydraulic ine zvishandiso zvakawanda zvekutarisa kuchengetedzeka zvakaita se alarm yemazinga emafuta, alarm yekupisa, alarm yekuvhara backflow, uye alarm yekushanda kwepressure shoma kuti ive nechokwadi chekuti chishandiso chemuchina chinoshanda mumamiriro akasiyana-siyana akachengeteka. , kuvandudza dziviriro yevashandi.
(3) Chiratidzo cheHydraulic station: chinozivikanwa munyika

Magazini yecheni yemagazini yemidziyo 40T HSK-A63
Chiratidzo chemagazini yezvishandiso: Kambani yeDesu/Okada inotsigirwa neTaiwan kana mamwe marudzi akafanana

Makomba ekudonhedza mvura kumativi ese nepahwaro akaumbwa zvakakwana, uye kudzivirira kubuda kwemvura kwakanaka;
Ma "spiral chip conveyors" ari kumativi ese enzvimbo yekugadzirisa anokurumidza kutakura ma "iron chips" anokonzerwa ne "high-speed processing" kuenda ku "lifting chip conveyor", zvichideredza kushanduka kwekupisa uye kushanduka kwe "thermal deformation" kwe "muchina tool", uye kuona kuti "muchina tool" wakarurama uye wakasimba;

Ruzivo rwehunyanzvi

MUENZANISO	NHM-50-P
Kufamba kweX-axis (tafura inofamba ichidzokera shure)	700
Kufamba kweY-axis (ngoro inofamba kuruboshwe nekurudyi)	900
Kufamba kweZ-axis (gondohwe rinofamba richikwira nekudzika)	780
Kureba kubva kumucheto wespindle kusvika patafura yebasa	100-1350
saizi yedhesiki rekushanda	500X500
huremu hunokwanisa	1
Kumhanya kwakanyanya kwechirukiso	15000
Simba guru remota (rakayerwa)	15
Torque yepamusoro (yakayerwa)	72
Chinovhara jira rekurukira	HSK-A63
torque yepamusoro	2040
torque yepamusoro yekubata	1320
Kona yekutenderera	±180°--30°
kunyatsorongeka kwenzvimbo	±5”
Kudzokorora	±3.5”
kunyatsorongeka kwenzvimbo	±10”
Kudzokorora	±6”
Kumhanya kweX, Y, Z nekukurumidza	24/24/24
Kurongeka kwenzvimbo dzeX, Y, Z	≤0.008
X, Y, Z kudzokorora kurongeka kwenzvimbo	≤0.005

Kurongeka kwakajairika

Sisitimu yeSiemens 840Dsl CNC	Jerimani
Mota dzeservo dzeX, Y, Z dzinopa chikafu	Siemens Germany
XYZ Servo Drive	Siemens Germany
Mota yeAC Servo Spindle	Siemens Germany
Musoro wezvinobatanidza zvishanu une mativi mashanu	Shanghai
Skuruu yebhora	HIWIN kana rudzi rwakafanana
Gwaro reRoller Linear	HIWIN kana rudzi rwakafanana
Mugodhi wega wega wekutakura sikuruu	Japan NSK kana rudzi rwakafanana
Kubatanidza	Taiwan kana rudzi rwakafanana
Mucheka wespiral	Shanghai
Dziviriro yechitima chemuchina wekushandisa maturusi	Shanghai
Pombi yemafuta uye sisitimu yekuzora iri pakati	Proton kana SKF kana yakaenzana
Chinja chepedyo, relay yepakati	Omron/Schneider kana yakaenzana nayo
jenareta yekurova kwemoyo nemaoko	Mupi wesystem akasarudzwa semugadziri/kana rudzi rwakafanana
Chokurukisa	INNA kana yakaenzana
Chishandiso chemuchina chekukanda zvinhu zvikuru	Shanghai
Dziviriro yekunze yesimbi yepepa rematurusi emuchina	Shanghai
Mabhaudhi echibatiso chemuchina, seti yakakwana yenyanga	Shanghai
Sisitimu yeHydraulic	ane mukurumbira muChina
Mwenje Yebasa Nemwenje Yekunyevera	ane mukurumbira muChina
Maitiro ekuenzanisa kwesimbi yesimbi	ane mukurumbira muChina
Sisitimu yekutonhodza yespindle uye sisitimu yekupa mvura	ane mukurumbira muChina
Zvishandiso zvekugadzirisa zvakajairika	ane mukurumbira muChina

Bhuku reMirayiridzo yeMichina
Bhuku reMirayiridzo yeMagetsi
Chitupa
Rondedzero yeKurongedza
Chirongwa chemagetsi
Bhuku reMashandiro eSisitimu
Bhuku Rekugadzirisa Sisitimu
Bhuku rema parameter esystem
Tafura yeparamende yefekitori yesystem
Dhirowa yehwaro	Zvinopihwa mushure mekunge chibvumirano chatanga kushanda
Bhuku rekutonga tembiricha yebhokisi rekudzora