Kushandiswa kweMuchina

Michina yekuboora nekugaya yeCNC inonyanya kushandiswa pakuboora nemazvo zvinhu zvine ukobvu hwakaita semaplate, flanges, disks nemarings. Maburi anoburitswa nepakati uye maburi asingaonekwe anogona kuboorwa pazvinhu zvakasiyana-siyana. Muchina uyu unodzorwa nedhijitari zviri nyore kushanda. Unogona kuita otomatiki, kunyatsoita basa, mhando dzakasiyana-siyana, uye kugadzirwa kwakawanda.

Kuti tikwanise kugadzirisa zvinodiwa nevashandisi vakasiyana, kambani yedu yakagadzira michina yakasiyana-siyana. Kuwedzera kumamodheru echinyakare, inogonawo kugadziriswa zvichienderana nezvinodiwa chaizvo nevatengi.

Maumbirwo emuchina

Midziyo iyi inonyanya kuumbwa netafura yemubhedha, gantry inofamba, chigaro chinotsvedza chinofamba, spindle yekuboorera nekugaya, mudziyo wekuzora otomatiki nemudziyo wekudzivirira, mudziyo wekutonhodza unotenderera, sisitimu yekudzora yeCNC, sisitimu yemagetsi nezvimwewo. Iyo inotsigira uye inotungamira yegwara rekutenderera uye screw drive ye lead chaiyo, muchina uyu une kunyatsorongeka kwepamusoro uye kunyatsorongeka kwakadzokororwa.

1)Tafura yekushanda:

Tafura yekushanda inoshandisa chimiro chekukanda, uye plane ine T-slot ine dhizaini inonzwisisika yekupedzisa yekubatanidza maworkpieces. Pamusoro pemubhedha, T-slot dzakarongwa. Sisitimu yekutyaira inoshandisa AC servo motor uye precision ball screws kutyaira kumativi ese maviri kuti gantry ifambe munzira yeY-axis. Mabhaudhi anogadziriswa anogoverwa pasi pemubhedha, izvo zvinogona kugadzirisa zviri nyore mwero wetafura yemubhedha.

2)Movinggantry：

Gantry inofambiswa inogadzirwa nesimbi yegrey 250, uye mapeya maviri ekutungamira ane simba guru anoiswa kumberi kwegantry. Seti yejira rebhora repamusoro uye mota yeservo zvinoita kuti power head slide ifambe munzira yeX-axis. Musoro wesimba rekuboorera unoiswa pajira remusoro. Kufamba kwegantry kunoonekwa nemota yeservo inotyaira waya yebhora pabhora kuburikidza nekubatanidza kwakanyatsojeka.

3)Movingchigaro chinotsvedza:

Chigaro chinotsvedza chinofambiswa chinoshandiswa nesimbi yakakandwa nemazvo. Masiraidhi maviri eNC ane simba rakawanda uye seti yemavhiri ebhora akanyatsogadzirwa uye chinodzikisa simba repasi rose zvakabatana nemota yeservo kuti zvifambise musoro wesimba rekuboorera. Kufamba munzira yeZ-axis kunogona kuita kuti musoro wesimba ufambiswe nekukurumidza, kushanda mberi, kukurumidza kudzokera shure, uye kumira kwemusoro wesimba. Nekutyora chip otomatiki, kubvisa chip, mabasa ekumbomira.

4)Musoro wesimba rekubhoboza(Chidimbu)：

Musoro wesimba rekuboorera unoshandisa mota yeservo spindle yakatsaurirwa, iyo inotyaira spindle yakatsaurirwa chaiyo nekudzora bhandi re synchronous rine meno kuti iwedzere torque. Spindle inoshandisa mabheya epamberi matatu, maviri, uye mashanu emutsara wekuJapan angular contact kuti iwane shanduko yekumhanya isina stepless. Kutsiva nekukurumidza uye kuri nyore, feed inofambiswa nemota yeservo ne screw yebhora. Ma axes eX neY anogona kubatanidzwa, uye semi-closed loop control inoshandiswa kuita mabasa e interpolation akatsetseka uye akatenderera.

Mupendero wespindle une BT40 tapered hole, wakashongedzwa neRotorfoss high-speed rotary joint inobva kuItaly, iyo inogona kushandisa high-speed U drill (violent drill) uye core drill bit kuburitsa mvura. Basa respindle center water outlet rinogona kuvandudza kushanda zvakanaka kwekucheka, kugadzira maburi akadzika uye kuchengetedza chishandiso kuderedza mari yekushandisa.

5) Chishandiso chekuzora otomatiki uye mudziyo wekudzivirira：

zvakaita semagwara ekutungamira, masikuruu emuchina, maraki, nezvimwewo, zvisina makona akapfava kuti chishandiso chemuchina chirambe chichishanda. X-axis neY-axis zvechishandiso chemuchina zvine mavharo ekudzivirira anodzivirira guruva, uye magadhi ekudzivirira mvura anoiswa akatenderedza bhenji rebasa.

6)Sisitimu Yekudzora CNC：

6.1 Nebasa rekupwanya machipisi, nguva yekupwanya machipisi uye kutenderera kwekupwanya machipisi zvinogona kuiswa pane interface yemuchina wemunhu.

6.2Nebasa rekusimudzira maturusi, kukwirira kwekusimudzira maturusi kunogona kuiswa pachimiro chemunhu nemuchina. Pakuboora kusvika pakukwirira uku, chidimbu chekuboora chinosimudzwa nekukurumidza kusvika pamusoro pechinhu chebasa, uye ipapo chip inokandwa, yozoendeswa mberi nekukurumidza kunzvimbo yekuboora yozoshandurwa otomatiki kuita basa.

6.3 Bhokisi rekudzora mashandiro epakati neruoko rinobata zvinhu zvinoshandisa sisitimu yekudzora nhamba, uye zvine USB interface uye LCD liquid crystal display. Kuti zvive nyore kuronga mapurogiramu, kuchengetedza, kuratidza uye kutaurirana, operation interface ine mabasa akadai se man-machine dialogue, error compensation, uye automatic alarm.

6.4 Muchina uyu une basa rekutarisa nekutarisazve nzvimbo yegomba usati wagadzirisa, uye mashandiro acho ari nyore kwazvo.

7)Chibatiso chechitima

Chinosunga chinoumbwa nemuviri wechinosunga uye chinobatidza. Chinhu chinoshanda zvakanaka chinoshandiswa nerolling linear guide pair. Chinogadzira simba rakasimba rekusunga kuburikidza nepfungwa yekuwedzera kweblock yakaita sewedge. Zvinhu zvinowedzera kuomarara.

Zvinhu zvirimo:

• Simba rakachengeteka uye rakavimbika, rakasimba rekusunga, rinosunga XY axis risingafambi panguva yekuboora nekugogodza.
• Simba guru rekusunga, rinowedzera kuomarara kweaxial feed, uye rinodzivirira kufamba kudiki kunokonzerwa nekudengenyeka.
• Nguva yekupindura nekukurumidza, kuvhura nekuvhara inguva yemasekonzi 0.06 chete, izvo zvinodzivirira chishandiso chemuchina uye zvinovandudza hupenyu hwesikuruu.
• Nzvimbo inogara kwenguva refu, ine nickel-plated, inoshanda zvakanaka pakudzivirira ngura.

Dhizaini itsva kudzivirira kukanganiswa kwakasimba kana uchisunga.

8)Chinobvisa chip otomatiki uye mudziyo wekutonhodza unotenderera:

Chinobvisa machipisi otomatiki chakaiswa kumashure kwebhenji rebasa uye firita inoiswa kumagumo. Chinobvisa machipisi otomatiki imhando yechain yakatsetseka, uye pombi yekutonhodza inoiswa kudivi rimwe. Nzvimbo inobuda machipisi yakabatana nesystem yekusefa mvura yepakati. Chinotonhodza chinoyerera chichipinda muchipu. Pombi yekusimudza machipisi inodhonza chinotonhodza ichiisa musystem yekusefa mvura yepakati. Pombi yekutonhodza ine simba guru inotenderera chinotonhodza chakasefa kuti chicheke uye chitonhodze. Uye ine trolley yekutakura machipisi, iyo iri nyore kutakura machipisi esimbi. Midziyo iyi ine system yekutonhodza yemukati neyekunze yevanocheka. Pakubhobora nekumhanya kwakanyanya, vanocheka vanotonhodzwa nemvura yemukati uye kunze panguva yekugaya zvishoma.

Alarm yemvura shoma

1) Kana chinhu chinotonhodza chiri mufirita chiri padanho repakati remvura, sisitimu inobatanidza mota otomatiki kuti itange, uye chinhu chinotonhodza chiri muchinobvisa chip chinopinda otomatiki mufirita. Kana mvura yasvika padanho repamusoro, mota inomira kushanda yoga.

2) Kana chinhu chinotonhodza chiri mufirita chiri padanho rakaderera, sisitimu yacho inozoerekana yaita kuti gauge yemvura itange kushanda, spindle inodzosera chishandiso ichi pakare, uye muchina unomisa kushanda.

9)Sistimu yeCentral Outlet Filtration:

Muchina uyu une sisitimu yekusefa mvura iri pakati, iyo inogona kusefa tsvina iri muchinhu chinotonhodza. Sisitimu yemvura inopfapfaidzwa mukati inogona kudzivirira mapini esimbi kuti asabatire pamudziyo panguva yekugadzirisa, kuderedza kusakara kwemudziyo, kuwedzera hupenyu hwemudziyo, kunatsiridza kupedzwa kwenzvimbo yebasa, Pini yekubuditsa mvura ine simba repamusoro yemuromo webanga inogona kuchengetedza zvakanaka pamusoro penzvimbo yebasa, kuchengetedza nzvimbo inotenderera inomhanya, kudzivirira tsvina kuti isavhare nzvimbo inotenderera, uye kunatsiridza kunaka kwenzvimbo yebasa uye kushanda zvakanaka.

10)Chigaro chakabatanidzwa chebhora nesikuruu nemota：

Hwaro hwemota chigadzirwa chakabatana zvakanyanya chinobatanidza sikuruu yebhora nemota. Bearing ine angular contact paired (accuracy grade C5) yakabatanidzwa kuti ivandudze kururama uye ive nechokwadi chekuti sikuruu yebhora haina axial clearance kana mota iri mberi nekudzoka shure. Yakanyanya kukodzera michina inomhanya zvakanyanya.

Kurongeka kwekubatanidza: sikuruu yebhora nemota zvinoiswa mune imwe kuburikidza nebase remota. Deredza kukanganisa kwe concentricity yemota shaft neball screw shaft, dzora pa plus kana minus 0.01mm, uye perpendicularity ye end face i 0.01.

11)Tafura ine nzara ina inozviisa pakati(sarudzo)

Tafura yekushanda yemidziyo yekuzvikomberedza ine chuck ye hydraulic yekuzvikomberedza ine makumbo mana. Chishandiso ichi chinogona kuiswa pakati otomatiki mu clamp imwe chete pasina workpiece yega yega ichitenderera kuti iwane pakati. Kubatanidza uku kunokurumidza uye kuri nyore.

Gadzirisa dambudziko rekuti chidimbu chebasa chine denderedzwa rekunongedzera pasi pedhayamita ye1600 mm chinonamirwa nekudzvanya ndiro mushure mekudyisa wobva watsvaga pakati, izvo zvinotora nguva shoma uye zvinotora nguva yakareba yekunamirwa pane nguva yekugadzirisa.

Chigadziko chejawa mana chinozvikomberedza chakagadzirwa chega nejawa guru chinoita kuti zviomere kuti chigadziko chibate shaya kana chichibatidzwa. Chimiro chestrip chine pad chinoshandiswa. Chinogadzirisa mamiriro ezvinhu ekuti shaya dzehydraulic kana dzepneumatic hadzifambi zvakanyanya pamusika uye shandiso hombe dzichakanganisa shaya padzinosimudza, zvichikonzera kukuvara kwezvigadziko.

Shaya ina dziri pabhenji rebasa dziri muchimiro chekupatsanurwa, uye kubviswa kwebhenji rekumashure ipuratifomu yakajairika ine T-groove yayo. Inowedzera huwandu hwekushandiswa kwezvimwe zvinhu zvebasa kunze kwerin'i.