CNC ine kumhanya kwakanyanya ine 5-axis GMH-2045-Q

Mufananidzo wakakurumbira weCNC une 5-axis GMH-2045-Q

Nhanganyaya:

Tumira email kwatiri

Ruzivo rweChigadzirwa

Nhanganyaya yemuchina une 5-axis

Nzvimbo yekugadzira michina yemhando yebhiriji ine axis mashanu inomhanyisa, marongerwo ese echishandiso chemuchina anoshandisa chimiro chepamusoro chebhiriji, kuitira kuti zvikamu zvitatu zvikuru zvinofamba zvechishandiso chemuchina chinorema zvive nehuremu hwakareruka, simba diki rekutyaira uye mhinduro yeservo inokurumidza. Bhedhi netafura yekushanda zvinotakura huremu hwekucheka zvakabatanidzwa mune imwe chete, kwete chete chimiro chose chiri chidiki, mwero wekushandiswa kwenzvimbo wakakwira, asiwo kuomarara uye kururama kwechishandiso chemuchina zvinovandudzwa, uye kuiswa nekufambisa zviri nyore. Rutsigiro rwegwara guru rinoshandisa dhizaini yerails imwe ine simba guru ine maslider akawanda, izvo zvinodzivirira kuiswa kwezvikamu zvegwara guru-stroke uye zvinodiwa zvemachining zvezvikamu zvikuru zvekutanga. Nemusoro wekugaya wemhando yeshanu une axis mashanu, shaft huru inoshandisa musoro wekufamba kaviri unomhanya, unogona kuita milling yepamusoro uye kupedzisa nekukurumidza pasi pekubatanidza kwemhando yeshanu. Kumhanya kwespindle kwakanyanya, kunyatsojeka uye kuchengetedza kwakanaka, mafuta nemafuta, kutonhora kwekutenderera.
Huwandu hwemaseko makuru ebhiriji rinomhanya zvikuru remachina emagetsi mashanu akakamurwa kuita axis yakatsetseka X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis. Kubatanidzwa kwemaseko mashanu kunopedzisa kugadziriswa kwezvishandiso munzvimbo dzakakombama nenzvimbo dzakaoma. Matambudziko, kubhoborwa kwakadzika, nzvimbo dzakadzika uye machina etaper panzvimbo dzakaoma, pamwe nekugadzira kwakanaka uye kwemhando yepamusoro kwezvikamu zvakaoma zvine chimiro chakakosha.

Chokurukisa
Nzvimbo yekugadzira magantry ine axis shanu inogona kuve nemaspindle matatu akasiyana emota: akakwirira, epakati neakaderera. Kumhanya kwakanyanya kunogona kusvika 20000rpm, simba respindle i25KW, uye torque yepamusoro inogona kusvika 30.8Nm. Chibatiso chezvishandiso iHSK-A63; chishandiso chinotsigirwa ne hydraulic, uye sisitimu yekubatanidza zvishandiso ine simba guru rekubata; chishandiso chirefu chine nzira yekubuda mvura kubva pakati pespindle kuti itonhore nzvimbo yekugadzirisa, izvo zvinowedzera kuvandudza kururama kwekugadzirisa; simba rekucheka rakakura, kushanda zvakanaka kwekucheka kwakanyanya, nguva yekugadzirisa ipfupi, uye kushanda zvakanaka kwesimba rekugadzira kwakanaka, zvichinyatso zadzisa zvese zvinodiwa pamusika!

Musoro we-axis mashanu
Musoro une maoko maviri wakabatana nemota ine simba remagetsi rinogara kwenguva refu rine simba remagetsi;
Nekona yekona yakanyatsogadzirwa nemazvo;
Uye nzira yekubatanidza zvinhu zvisina simba zvakanyanya;
Musoro une mativi mashanu une dhizaini yeforogo yakasimba uye yakagadzikana ine chimiro chakamanikana, kuomarara kwakanaka uye kuchinjika kwakanaka;
Inogadzirisa zvakakwana matambudziko akawanda ekugadzirisa nekugadzirisa zvinodiwa pakugadzirisa workpiece pamakona akaomarara, uye inoderedza kukanganisa kwekuisa. Yakakodzera zvigadzirwa zvine chimiro chezvikamu zvakaoma uye zvinodiwa zvakanyatsonaka. Inogona kupedzisa kugadzirisa nzvimbo dzakakombama pamakona akasiyana-siyana mukubatanidza kamwe chete uye kuvandudza kushanda zvakanaka kwekugadzira. Kugadziriswa kwakagadzirirwa iwe pachako, dhizaini yemodular yakanyatsojeka, kuti uwane mabasa ekuwedzera akapfuma.

Mubhedha, mbiru, danda, chigaro chinotsvedza uye ram ye high-speed bridge-type five-axis machining center imhando ye castings, iyo inoita kuti machining irambe yakasimba zvakakwana uye yakakodzera hunhu hwe workpiece. Izvikamu zvakasungirirwa pamadziro matete uye workpiece yakareba. Mamiriro ekucheka akanaka, mwero wekubvisa simbi wakakwira, kushushikana kunokonzerwa ne workpiece cutting idiki, uye mhando yepamusoro ye workpiece yakanaka; panguva imwe chete, kumhanya kwekufamba nekukurumidza kunokurumidza, uye nguva yekubatsira inodiwa shoma. Kugadzirisa makona, kugadzirisa pamusoro, kugadzirisa zviri nyore. Muchina wese wakakomberedzwa nedziviriro, tool yemuchina ine otomatiki chip removal function, uye ine basa rekutonhodza mvura. Machine tool ine chitarisiko chakanaka, kushanda zviri nyore uye kugadzirisa.

Chimiro chechitima che X: koramu yacho ine magwara mana ekutungamira e35mm anorema. Inogona kusangana nezvinodiwa zvekusimba uye kuoma kwefuremu ye gantry, uye inogonawo kusangana nezvakanaka zvehunyanzvi zve small friction coefficient, kumhanya nekukurumidza uye hupenyu hurefu hwebasa; nzira yekuzora: mafuta ekuzora; waya yegeji: Taiwan Shangyin kana rudzi rwemhando imwe chete;
(2) X-axis drive: Mushure mekunge mota yeAC servo yashandiswa kuwedzera nekuderedza kumhanya, inofambisa sikuruu yebhora ye50mm dhayamita chaiyo kuti itenderere kuti ione kudyidzwa kweskateboard kuruboshwe nekurudyi; Nzira yekuzora: mafuta ekuzora; Sikuruu yemhando: Taiwan Shangyin kana rudzi rumwe chete;
(3) Yakashongedzerwa nechikero chegringi chakapetwa kaviri chakanyatsogadzirwa; chikero chegringi: Spain FAGOR kana chikero chegiredhi rimwe chete;
(4) Dziviriro yesimbi inotungamirwa nemutungamiri: Chidziviriro cheganda chinoshandiswa kudzivirira zvinhu zvekunze kuti zvisapinde uye zvisvibise simbi inotungamirwa nemutungamiri. Chidziviriro ichi chine chitarisiko chakanaka uye chimiro chakanaka.

(1) Chimiro chechitima chinotungamirwa: Y-axis inoshandisa nzira mbiri dzinotungamirwa dzinotakura zvinhu zvinorema makumi mashanu neshanu senzira inotungamira uye inotakura zvinhu zvinorema kuti slide ifambe zvakanaka. Inogona kusangana nezvinodiwa zvehunyanzvi zvekupedzisa nekukurumidza uye kucheka zvinhu zvinorema nekukurumidza. Nzira yekuzora: mafuta ekuzora. Chiratidzo chewaya: Taiwan Shangyin kana rudzi rumwe chete;
(2) Y-axis drive: Mushure mekunge mota yeAC servo yashandiswa kuwedzera nekuderedza kumhanya, inofambisa sikuruu yebhora ye50mm dhayamita chaiyo kuti itenderere kuti ione kudyidzwa kweplate yekutsvedza kuruboshwe nekurudyi. Nzira yekutsvedza: kutsvedza mafuta. Sikuruu yemhando: Taiwan Shangyin kana rudzi rwemhando imwe chete;
(3) Yakashongedzerwa nechikero chegringi chakanyatsogadzirwa zvakanaka; chikero chegringi: Spain FAGOR kana chikero chegiredhi rimwe chete;
(4) Dziviriro yesimbi inotungamirwa nemutungamiri: Chidziviriro cheganda chinoshandiswa kudzivirira zvinhu zvekunze kuti zvisapinde uye zvisvibise simbi inotungamirwa nemutungamiri. Chidziviriro ichi chine chitarisiko chakanaka uye chimiro chakanaka.

(1) Chimiro chechitima chinotungamirwa: Z-axis inoshandisa nzira mbiri dzinotungamirwa dzinotakura zvinhu zvinorema makumi mana neshanu senzira inotungamira uye inotakura mutoro yekufamba kwegondohwe richikwira nekudzika; Nzira yekuzora: mafuta ekuzora; Wire gauge brand: Taiwan Shangyin kana rudzi rumwe chete;
(2) Z-axis drive: Mushure mekunge mota yeAC servo yashandiswa kukwidza nekudzikisa kumhanya, inofambisa sikuruu yebhora ye50mm dhayamita chaiyo kuti itenderere kuti ione kuyerera kweZ-axis; nzira yekuzora: mafuta ekuzora; sikuruu yemhando: Taiwan Shangyin kana same level brand;
(3) Yakashongedzerwa nechikero chegringi chakapetwa kaviri chakanyatsogadzirwa; chikero chegringi: Spain FAGOR kana chikero chegiredhi rimwe chete.

Mutongi weCNC: Siemens 840Dsl

Sisitimu yeCNC yemuchina uyu iSinumerik 840 sl kubva kuSIEMENS
Paunenge uchizadzisa hurongwa hwekutanga hweCNC system, zvinodiwa zvinotevera zvinovimbiswa
Chikamu chidiki chekudzora: mutsetse wakatwasuka≤0.001mm, mutsetse wekutenderera≤0.001°
Basa rekufananidzira kwemifananidzo
Basa rekudzikisa kukwirira kwekona
Kubatanidzwa kwesimbi
Basa rekugaya
Mvumo yekudzora tenzi-muranda
Nechidzitiro che 15-inch
Nepaneru yemushandi weMCP 398C
Kusanganisira bhodhi re72/48 IO
NX10.3 expansion axis module
Module yeHub yeDMC20
kuunganidzwa kwedata
Ipa ruzivo rwakakodzera kuburikidza neOPCUA kana 485 kana software yepamusoro kuti uwane kubatana kweruzivo nemidziyo yemushandisi, kusanganisira asi kwete kungogumira pane:
Data rekushanda kwemidziyo (kumhanya, simba rekudya, zita remudziyo, kureba kwemubati wemudziyo, kukosha kwesimba respindle, zita rechirongwa neshanduro, rekodhi yealarm, rekodhi yepaneru yekushanda, maparamita ekuita ehurongwa hwe coordinate zero offset, nezvimwewo)
Zita remudziyo, shanduro yesoftware, zita rechirongwa uye shanduro yepurogiramu iri kushanda parizvino
Mamiriro ekushanda kwemidziyo (kusanganisira asi kwete kungogumira pakusashanda kwemidziyo, kushanda, kudzima, uye mamiriro ekutadza), uye inogona kupa yambiro yekukundikana kwemidziyo, kuona kushandiswa kwesimba, nezvimwewo.
PLC iri kushanda

Sisitimu yekuzora mafuta; muchina uyu unoshandisa tekinoroji yekupa mafuta yakazvimiririra yeboka
(1) Seti yehurongwa hwekupa mafuta otomatiki uye hwekuzora inoshandiswa pa X, Y, Z axis guide rail, lead screw uye rack. Screw bearing yakazorwa mafuta.
(2) Kuzora mafuta negasi/otomatiki mafuta akatetepa imhando yeautomatic inotevedzana nenguva uye quantitative, chiito chacho chinodzorwa otomatiki nehurongwa hwekudzora nhamba, uye chinogona kuonekwa nekuvhundutswa. Mhando dzepombi dzemafuta dzinosarudzwa: SKF oil-air lubrication/Proton kana mhando dzakafanana.

Sisitimu yeHydraulic
(1) Chishandiso ichi chemuchina chine sisitimu yehydraulic yakazvimirira.
(2) Chishandiso chemuchina chine nzvimbo yekupomba yehydraulic yakasiyana, uye sisitimu yehydraulic ine zvishandiso zvakawanda zvekutarisa kuchengetedzeka zvakaita se alarm yemazinga emafuta, alarm yekupisa, alarm yekuvhara backflow, uye alarm yekushanda kwepressure shoma kuti ive nechokwadi chekuti chishandiso chemuchina chinoshanda mumamiriro akasiyana-siyana akachengeteka. , kuvandudza dziviriro yevashandi.
(3) Chiratidzo cheHydraulic station: chinozivikanwa munyika

(1) Kucheka sisitimu yekutonhodza yekunze, pamucheto pechinotenderera, pedyo nechishandiso, nzvimbo yakakwana yekugadzirisa kutonhodza, kudzora tembiricha yekucheka zvinobudirira, kuitira kuti kugadzirisa kukwanise kusangana nezvinodiwa zveunyanzvi hwakanyanya.
(2) Gadzira mvura inotonhodza yakasiyana kuti itonhodze musoro wekubatanidza mashanu neshaft huru.
Chigadzirwa chinotonhorera mvura: chigadzirwa chemhando yepamusoro cheTongfei kana chigadzirwa chemhando imwe chete

Chigadzirwa chemagazini yezvishandiso chakarara-chekumberi-chekumashure-24/32T: Chigadzirwa chebhizinesi reTaiwan chinotsigirwa neDesu/Okada kana zvimwe zvakafanana

Makomba ekudonhedza mvura kumativi ese nepahwaro akaumbwa zvakakwana, uye kudzivirira kubuda kwemvura kwakanaka;
Ma "spiral chip conveyors" ari kumativi ese enzvimbo yekugadzirisa anokurumidza kutakura ma "iron chips" anokonzerwa ne "high-speed processing" kuenda ku "lifting chip conveyor", zvichideredza kushanduka kwekupisa uye kushanduka kwe "thermal deformation" kwe "muchina tool", uye kuona kuti "muchina tool" wakarurama uye wakasimba;

Ruzivo rwehunyanzvi

MUENZANISO	GMH-2045-Q
Saizi yetafura yebasa (mm)	2000*4000
Kufamba kweX-axis (mm)	4500
Kufamba kweY-axis (mm)	2500
Kufamba kweZ-axis (mm)	1250
Upamhi hwechitsiko (mm)	3100
Chiso chekupedzisira chespindle - daro retafura yekushanda (mm)	50-1300
Kumhanya kwechirukiso (rpm)	20000
Chibatiso chekurukisa	HSK-A63
Chiverengero chekutenderera kweC-axis (°)	±300
Chiverengero chekutenderera kweA-axis (°)	±110
Mutoro webhenji rebasa (t/m2)	5

Kurongeka kwakajairika

Sisitimu	Siemens
Magazini yeZvishandiso	Magazini yezvishandiso yakatambanudzwa HSK-A63-30T
Sisitimu yekubvisa machipisi	Chip conveyor yerudzi rwecheni + trolley*2
Sisitimu yekuzora	Sisitimu yekuisa mafuta otomatiki
Sisitimu yekutonhodza	Ring spray/electric cabinet air conditioner/oil cooler
Sisitimu yeHydraulic	Gutsa nitrogen balance cylinder/spindle loose broach
Sisitimu yekuyera	Chinoisa maturusi eLaser/ruby probe
Mutongi wegridi	Mutongi wegridi yepamusoro nemazvo
Chinyorwa Chekuwedzera	Mwenje we LED
	Chiedza chine mavara matatu
	pfuti yemhepo
	pfuti yemvura

Sisitimu yeSiemens 840Dsl CNC	Jerimani
Mota dzeservo dzeX, Y, Z dzinopa chikafu	Siemens Germany
XYZ Servo Drive	Siemens Germany
Mota yeAC Servo Spindle	Siemens Germany
Musoro wezvinobatanidza zvishanu une mativi mashanu	Shanghai
Skuruu yebhora	HIWIN kana rudzi rwakafanana
Gwaro reRoller Linear	HIWIN kana rudzi rwakafanana
Mugodhi wega wega wekutakura sikuruu	Japan NSK kana rudzi rwakafanana
Kubatanidza	Taiwan kana rudzi rwakafanana
Mucheka wespiral	Shanghai
Dziviriro yechitima chemuchina wekushandisa maturusi	Shanghai
Pombi yemafuta uye sisitimu yekuzora iri pakati	Proton kana SKF kana yakaenzana
Chinja chepedyo, relay yepakati	Omron/Schneider kana yakaenzana nayo
jenareta yekurova kwemoyo nemaoko	Mupi wesystem akasarudzwa semugadziri/kana rudzi rwakafanana
Chokurukisa	INNA kana yakaenzana
Chishandiso chemuchina chekukanda zvinhu zvikuru	Shanghai
Dziviriro yekunze yesimbi yepepa rematurusi emuchina	Shanghai
Mabhaudhi echibatiso chemuchina, seti yakakwana yenyanga	Shanghai
Sisitimu yeHydraulic	ane mukurumbira muChina
Mwenje Yebasa Nemwenje Yekunyevera	ane mukurumbira muChina
Maitiro ekuenzanisa kwesimbi yesimbi	ane mukurumbira muChina
Sisitimu yekutonhodza yespindle uye sisitimu yekupa mvura	ane mukurumbira muChina
Zvishandiso zvekugadzirisa zvakajairika	ane mukurumbira muChina

Bhuku reMirayiridzo yeMichina
Bhuku reMirayiridzo yeMagetsi
Chitupa
Rondedzero yeKurongedza
Chirongwa chemagetsi
Bhuku reMashandiro eSisitimu
Bhuku Rekugadzirisa Sisitimu
Bhuku rema parameter esystem
Tafura yeparamende yefekitori yesystem
Dhirowa yehwaro	Zvinopihwa mushure mekunge chibvumirano chatanga kushanda
Bhuku rekutonga tembiricha yebhokisi rekudzora