V5-1000A 5-axis machining centre

V5-1000A nzvimbo yekugadzira michina ine axis 5 Mufananidzo Unoratidzwa

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Ruzivo rweChigadzirwa

Nzvimbo yeMichina Yakaganhurirwa yeAxis shanu

Nzvimbo yekugadzira michina yeV5-1000A ine magiya mashanu yakavharwa uye ine simende yemagetsi yakajairika, turntable yeCNC ine magiya maviri yakananga uye magazini yeservo tool yakatambanudzwa. Inogona kugadzira michina inokurumidza, yakanyatsojeka, uye inoshanda yezvikamu zvakaoma. Inoshandiswa zvakanyanya mukugadzira mota dzemagetsi, mabhuruku ekufambisa ndege, ma steam turbine impellers, ma mold nezvimwe zvigadzirwa.

1. Marongerwo ese emuchina

Nzvimbo yekugadzira michina yeV5-1000A ine mativi mashanu inoshandisa chimiro chakasimba chegantry, koramu yacho yakasungirirwa pachigadziko, danda rinofamba rakareba richitevedza koramu (Y direction), slide plate inofamba yakatenderedza beam (X direction), uye headstock inofamba yakatwasuka ichitevedza slide plate (Z direction). Bhenji rekushanda rinoshandisa chimiro che straight-drive cradle chakazvigadzira chega, uye zviratidzo zvakasiyana-siyana zvekushanda zvasvika padanho repamusoro repasi rose.

2. Sisitimu yekudyisa
Mativi eX, Y, Z anoshandisa kuomarara kwakanyanya, maroller linear guides akanyatsogadzirwa uye masikuruu ebhora ane mashandiro epamusoro, ane simba shoma uye static friction, high sensitivity, low vibration nekumhanya kwakanyanya, hapana kukambaira nekumhanya kwakaderera, high positioning accuracy, uye servo drive performance yakanaka kwazvo.
Mota dzeservo dzeX, Y, Z axis dzakabatana ne screws dzebhora dzakanyatsogadzirwa kuburikidza nezvinodzora kunyatsogadzirwa, dzine nzira yekudyisa inochinjika, nzvimbo chaiyo uye nzira yekutapurirana yakanyanya kunaka.
Mota yeZ-axis servo ine basa remabhureki. Kana simba rikatadza kushanda, inogona kubata bhureki yega kuti ibate shaft yemota zvakasimba kuitira kuti isakwanise kutenderera, izvo zvinoita basa rekudzivirira kuchengetedzeka.
3. Chishandiso chemagetsi
Spindle ine mota inoshandisa spindle ine mota yeBT50 yakagadzirwa yega (spindle ine mota yeHSKA100 haisi yekusarudza), uye mugumo wayo une ring spray joint yekutonhodza chishandiso. Ine mabhenefiti ekumhanya kwakanyanya, kunyatsoita zvinhu nemazvo, mhinduro yakasimba, nezvimwewo, uye inogona kuita kuti kumhanya kurege kukwira, yakavakirwa mukati ine encoder chaiyo, inogona kumira zvakananga uye kugokora zvakasimba.

4. Tafura inotenderera
Chigadziko chemagetsi chedual-axis direct-drive cradle turntable chakazvigadzira chega chine high-precision absolute encoder uye chinotonhodzwa newater cooler patembiricha yakaenzana. Chine zvakanakira zve high rigidity, high precision, uye high dynamic response. worktable inoshandisa 5-18mm radial T-slots, uye mutoro unobvumidzwa i2000kg (yakagoverwa zvakaenzana)

5. Magazini yeZvishandiso
Magazini yezvishandiso inoshandisa BT50 horizontal chain servo tool magazine, iyo inogona kugamuchira maturusi makumi matatu.

6. Sisitimu yemhinduro ye loop yakavharwa zvizere
Matinji eX, Y, Z ane ruler yeHEIDENHAIN LC195S ine value grating ruler; Matafura eA neC anotenderera ane HEIDENHAIN RCN2310 anonyatsokodzera angle encoders kuti ape mhinduro yakazara yematinji mashanu ekudyisa, zvichiita kuti muchina uve nehunyanzvi hwepamusoro uye hune hunyanzvi hwepamusoro.

7. Sisitimu yekutonhodza uye yepneumatic
Yakashongedzerwa nepombi huru yekutonhodza mvura uye tangi remvura kuti itonhodze zvakakwana zvishandiso nezvishandiso zvebasa. Kumusoro kwemusoro wemuchina kwakashongedzwa nemapipi ekutonhodza, ayo anogona kudzorwa nekodhi yeM kana panel yekudzora.
Yakashongedzerwa nechitonhodzi chemvura chinotonhodza tembiricha nguva dzose, kuitira kuti chibato chemagetsi chemagetsi nechakananga chishande zvakanaka uye chishande zvakanaka kwenguva yakareba.
Sisitimu yepneumatic inoshandisa zvikamu zvepneumatic zvekusefa, uye inoita mabasa ekuchenesa nekuputira gomba rakatetepa respindle, kuchengetedza chisimbiso chemhepo chespindle bearing, uye kuputira nekuchenesa grating ruler.
8. Sisitimu yekuzora mafuta yepakati
Chivharo chinotsvedza chegwara rekutungamira nenati yesikuruu yebhora zvese zvakazorwa mafuta matete, uye mafuta acho anopihwa nguva nenguva uye nehuwandu kuitira kuve nechokwadi chekuti sikuruu yebhora negwara rekutungamira zvakanyatsonaka uye zvakagadzikana.
9. Sisitimu yekuzora mafuta negasi
Chinotenderera chemagetsi chine mudziyo wekukwiza mafuta negasi unotengwa kunze kwenyika, izvo zvinogona kukwiza mafuta nekutonhodza chinotenderera zvizere. Chinotenderera chinogona kupa alarm yekukwiza isina kujairika, izvo zvinogona kuona kuti chinotenderera chinogona kushanda zvakadzikama nekumhanya kwakanyanya kwenguva yakareba.
10. Sisitimu yekuyera chidimbu chebasa
Muchina uyu une Renishaw RMP60 radio probe, inoshandiswa pamwe chete neRMI receiver, frequency yekushanda ndeye 2400 MHz kusvika 2483.5 MHz, kudzokorora kwekuyera nenzira imwe chete kushoma pane kana kuti kwakaenzana ne1um (480mm/min yekuyera kumhanya, uchishandisa stylus ye50mm), uye tembiricha inoshanda ndeye 5°C kusvika 55°C.

11. Sisitimu yekuyera zvishandiso
Muchina uyu une Renishaw NC4 laser tool setter, kudzokororwa kwekuyera i±0.1um, uye tembiricha yekushanda i5°C kusvika 50°C.

12. Basa rekugadzirisa kuenzanisa kwema-axis mashanu
Muchina uyu une Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, yakabatana ne workpiece measure system RMP60, zvichiita kuti vashandisi vemuchina vakwanise kutarisa mamiriro ema rotary axes nekukurumidza uye nemazvo uye kuona matambudziko anokonzerwa nekuchinja kwetembiricha nehunyoro, kuroverana kwemichina kana kupera. , inogona kugadzirisa nekukurumidza nekuona ma performance checks, kuenzanisa uye kutarisa kuti michina yakaoma inochinja sei nekufamba kwenguva.

13. dziviriro yemuchina

Muchina uyu unoshandisa chifukidziro chakavharwa zvakakwana chinodzivirira chinosangana nezvinodiwa zvekuchengetedza kudzivirira kupararira kwechinhu chinotonhodza uye machipisi, kuve nechokwadi chekuti unoshanda zvakachengeteka, uye chitarisiko chakanaka. Nzira yeX-direction yemuchina uyu ine chifukidziro chekudzivirira chakadzivirirwa, chinogona kudzivirira zvinobudirira nhare yekutungamira uye sikuruu yebhora.

14. mamiriro ekushanda kwemuchina

(1) Simba remagetsi: 380V±10% 50HZ±1HZ magetsi anochinja-chinja ane zvikamu zvitatu

(2) Tembiricha iri pakati nepakati: 5℃ -40℃

(3) Tembiricha yakanakisisa: 20℃±2℃

(4) Hunyoro hwepakati: 20-75%

(5) Kumanikidzwa kwemhepo: 6±1 bar

(6) Kuyerera kwemhepo: 500 L/min

15. Kutangwa kwebasa reCNC system

Siemens 840Dsl.730 CNC system configuration

Chinhu	Zita	Mashoko
Mabasa ehurongwa	Kufamba kwemoyo kushoma kwakaenzana	Akisi yakatsetseka 0.001 mm, akisi inotenderera 0.001°
	Chiyero chekudyisa paminiti/chinjo
	Kudya uye kufamba nekukurumidza
	Kuwedzerwa kwehuwandu hwekudya 0～120%
	Muganho wekumhanya kwechirukiso
	Chokurukisa chinogara chichicheka nekumhanya
	Kutarisa chitenderedzo
	Kuvhara kwespindle 50～120%
	Kuratidzwa kwekumhanya kwechirukiso
	FRAME	Ziva kushandura sisitimu pamwe nekugadzira bevel
	Kuchinja kwesystem yekuyera zvakananga/zvisina kunanga
	Basa rekutarisa mberi kana basa rekutarisa mberi
	Kutsiva kukanganisa kweLead Screw Pitch
	Kuyerwa Kwekukanganisa Kwesystem Kuripwa
	Kubhadhariswa Kwekukanganisa kweQuadrant
	Muripo wekudzosera shure
	Kutarisira zvishandiso
Kugadziriswa kweHardware	Huwandu hwemaseko ekudzora	X, Y, Z, A, C ma coordinate axes mashanu uye main axis imwe chete
	Kudzora panguva imwe chete huwandu hwemaseko	X, Y, Z, A, C kubatana kwemativi mashanu
	zita rechikamu	X, Y, Z, A, C, SP
	monitori	Chiratidziro cheLCD chine mavara 15", chinyorwa chekuratidza muchiChinese/Chirungu
	Panera rekushanda	Kiyibhodhi yeCNC inoshanda zvizere yeOP015
	kutaurirana kwemuchina wemunhu	Kugadzika kwakajairika TCU
	Panera yekudzora michina	Panera rekudzora reSINUMERIK MCP 483C PN, makiyi makumi mashanu emakanika ane LED, ane PROFINET, Industrial Ethernet interface
	Chishandiso chekushandisa chinobatwa nemaoko
	Chimiro chekhibhodi chakajairika
	Ethernet interface	Yakabatanidzwa paNCU (basa rekubatanidza maworkshop rakavhurika)
	Chiteshi cheUSB	3 x 0.5 A USB yakabatanidzwa paTCU
	Chirongwa chePLC	PLC317-3PN/DP
Basa rekushandura	Kumbomira kwekudya
	kucheka shinda
	Kucheka panguva imwe chete
	Kubatanidzwa kwemitsara mitatu
	Kupindirana kwedenderedzwa kwakarongeka kwezvikamu zviviri
	Kubatanidzwa kwesimbi
	Kubata / Kubata kwakasimba
kuronga zvirongwa	Kukwiza/kutenderera zvakanyanya
	mupepeti wechirongwa	Tevedzera zvinodiwa neDIN66025, uchishandisa mapurogiramu emitauro epamusoro-soro
	Kuronga kwakakwana kana kuwedzera
	Chinoshanduka chemushandisi, chinogona kugadziriswa
	Kusvetuka kwepurogiramu nematavi
	chirongwa chikuru
	Kushandura nekutenderedza sisitimu yehurongwa
	Kuronga uye kugadzira panguva imwe chete
	Murayiridzo wepurogiramu kuti udzoke panzvimbo yekunongedzera
	Kuronga ma "contour" uye kuronga ma "canned cycle"
	Kuenzanisa uye kuyera
	sarudzo yendege
	Sisitimu yekubatanidza basa
	Kuboorera nekugaya magaba emumagaba
	Zero offset
	vhara kutsvaga
	Kutsvaga nhamba dzechirongwa
	Kugadzirisa kumashure
	dziviriro yepurogiramu
	Sarudza purogiramu nedhairekitori
	Mabasa ekuverenga netrigonometric
	Kuenzanisa uye mashandiro ane musoro
	Purogiramu yesoftware yekugadzira michina ye-axis shanu	Kuchinja kwemaakisi mashanu; muripo wezvishandiso zvemaakisi mashanu; basa rekutenderera rakatenderedza nzvimbo yezvishandiso (RTCP)
Basa rekuchengetedza	Miganhu yenzvimbo yemichina inorongwa
	Basa rekuyedza chirongwa
	kumira kwekukurumidzira
	Kutarisa miganhu yesoftware
	Kutarisa magadzirirwo enzvimbo
	Kuonekwa kwekusangana kwemakona
	Kutarisa kwakasimba
	Kutarisa nzvimbo
	kutarisa kumhanya
	Zvirambidzo zvenzvimbo yekugadzirisa
	muganho we torque
	Mabasa ekuchengetedza Kutarisa wachi kuyera maseketi, kupisa zvakanyanya, bhatiri, voltage, ndangariro, swichi dzemiganhu, kutarisa feni
Nzira yekushanda	OTOMATIC
	Kugadzirisa JOG (nemaoko)
	Kushanda kwevhiri reruoko
	Kuisa data nemaoko muMDA
	Kuongorora kweNC nePLC nekutarisa mavara, sikirini inochengetedza
mashandiro uye kuratidzwa	Kuzviongorora basa kuratidza	Kusanganisira REF mode, incremental mode (x1, x10, x100)
	Chiratidziro chenzvimbo iripo parizvino
	Kuratidzwa kwemifananidzo
	kuratidzwa kwechirongwa
	kuratidzwa kwezvikanganiso zvechirongwa
	Kuratidzwa kwechikanganiso chekushanda
	Kuratidzwa kwekumhanya kwekucheka chaiko
	Chiratidziro chemenyu yechiChinese neChirungu
	Kuratidzwa kwemashoko ealarm
	Maseti akawanda emaseti emirairo yeM-code
	Tsigira PROFINET bhazi kutamisa data
kutaurirana nedata	Chiteshi cheUSB	Data reNC, data rePLC uye mapurogiramu zvinotsigirwa kuU disk kuti zviwane data rekupinda nekubuda.
kutaurirana nedata	Kutamisira data reEthernet	Kuburikidza neEthernet interface

Paramita huru

Chinhu				Magadzirirwo	Chikamu
bhenji rebasa	saizi yedhesiki rekushanda			φ1000×800	mm
	mutoro wepamusoro unobvumidzwa			2000	kg
	Saizi yeT-slot			5×18	个×mm
kugadzirisa chiyero	X akisi			1150	mm
	Akisi Y			1300	mm
	Akisi Z			900	mm
	A-axis			-150～+130	°
	Akisi yeC			360	°
	Kureba kubva kumucheto wespindle kusvika patafura yebasa		Max	1080	mm
			Minimum	180	mm
Chokurukisa	Buri rekoni			BT50
	Kumhanya kwakayerwa			1500	r/min
	kumhanya kwakanyanya			10000
	Torque inobuda S1/S6			191/236	Nm
	Simba remota yespindle S1/S6			30/37	kW
Akisi	famba nekukurumidza		X akisi	25	m/miniti
			Akisi Y	25
			Akisi Z	25
	Kumhanya kwakanyanya kweTurntable		A-axis	15	rpm
			Akisi yeC	30	rpm
	Simba remota reX/Y/Z axis			3.1/4.4/2	kW
	Simba remotokari reA/C			6.3 *2/ 9.4	kW
	A-axis		Yakayerwa torque	4000×2	Nm
	Akisi yeC		Yakayerwa torque	3000	Nm
	chiyero chepamusoro chekudyisa		X/Y/Z	25	m/miniti
			A/C	15/30	rpm
Magazini yeZvishandiso	Fomu remagazini rezvishandiso			yakatambanudzwa
	nzira yekusarudza zvishandiso			Sarudzo yezvishandiso zviri pedyo nenzira mbiri
	Kukwanisa kushandisa magazini yezvishandiso			30	T
	Kureba kwezvishandiso zvakanyanya			400	mm
	Huremu hwepamusoro hwechishandiso			20	kg
	Dhayamita yepamusoro yemusoro wekucheka	izere nemapanga		φ125	mm
		Chishandiso chisina chinhu chiri pedyo		φ180	mm
chinzvimbo kunyatsoita zvinhu	Mutemo wepamusoro			GB/T20957.4（ISO10791-4）
	X-axis/Y-axis/Z-axis			0.008/0.008/0.008	mm
	B akisi / C akisi			8″/8″
dzokorora chinzvimbo kunyatsoita zvinhu	X-axis/Y-axis/Z-axis			0.006/0.006/0.006	mm
	B akisi / C akisi			6″/6″
Kurema kwemuchina				33000	kg
kugona kwemagetsi kwese				80	KVA
saizi yemuchina				7420×4770×4800	mm

Rondedzero Yekugadzirisa

Zvakajairika

	1. Zvikamu zvikuru (kusanganisira hwaro, mbiru, danda, ndiro inotsvedza, bhokisi respindle)
	2. X, Y, Z system yekudyisa ine mativi matatu
	3. Chigadziko chemhando yeCradle turntable AC1000
	4. Chishandiso chemagetsi
	5. Sisitimu yekudzora magetsi (inosanganisira kabhineti yemagetsi, module yemagetsi, module yeservo, PLC, panero yekushanda, display, chikamu chinobatwa nemaoko, kabhineti yemagetsi inotonhodza mhepo, nezvimwewo)
	6. Sisitimu yeHydraulic
	7. Sisitimu yemhepo
	8. Sisitimu yekuzora mafuta yepakati
	9. Chitonhodzi chemvura
	10. Chinotakura machipisi, tangi remvura, muunganidzi wemachipisi
	11. Mutongi wegridi
	12. Chifukidziro chekudzivirira njanji
	13. chifukidziro chekudzivirira chemuchina
	14. Sisitimu yekuyera chidimbu chebasa
	15. Chishandiso chekugadzirisa maturusi
	16. Basa rekugadzirisa kuenzanisa nemazvo rine mativi mashanu
	1. Chitupa chimwe chekutevedzera zvinodiwa 2. Rondedzero yekurongedza kopi imwe chete 3. Seti imwe yebhuku rekushandisa remuchina (shanduro yemagetsi) 4. data rekuchengetedza remuchina 1 seti (dhisiki reU) Bhuku rekuongorora alamu re5.840D seti 1 (vhezheni yemagetsi)/gwaro rekuongorora 828D kopi 1 (vhezheni yemagetsi) Bhuku rekushandisa 6.840D kugaya kopi imwe (yemagetsi)/bhuku rekushandisa 828D kopi imwe (yemagetsi) Bhuku rekushandisa mapurogiramu e840D chikamu chimwe chete (shanduro yemagetsi) / Bhuku rekushandisa mapurogiramu e828D 1 (shanduro yemagetsi)

Chinhu	Mhando
Mota yeX/Y/Z axis uye drive	Siemens, Germany
cheni yesimba	germany igus
screw bearing	Japan NSK/NACHI
Nhungamiro dzemutsetse	Schneeberg, Germany
Magazini yeZvishandiso	Okada
mudzikisi	STOBER, Germany
Kuzora mafuta kwepakati	Japani
Skuruu yebhora	SHUTON, Spain
Zvikamu zvePneumatic	Japan SMC
Chitonhodzi chemhepo chekabhineti yemagetsi	China
chinotonhodza mvura	China
rutongi rwekugadzika	HEIDENHAIN, Germany
Sisitimu yekuyera chidimbu chebasa	Renishaw, UK
Sisitimu yekuyera zvishandiso	Renishaw, UK

Mapatr nemuchina	Magadzirirwo	Huwandu
Isimbi yemuchina wemetiresi		Maseti masere
Mabhaudhi echibatiso		Maseti masere
mhete	M30	Zvidimbu zviviri
mhete	M36	Zvidimbu zviviri
zvinomisa		Seti imwe chete
Kiyi yaAllen	10	1
Kiyi yaAllen	12	1
Kiyi yaAllen	14	1
Kiyi yaAllen	19	1
Chigadziko cheZ-axis		1
Kugadzika kweX-axis		1
Kugadzirisa Y-axis		1