5-Axis Vertical Machining Center Ine Basa Rinoshandura

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Mashanu-Axis Vertical Machining Center

 

Iyo V5-630B shanu-axis machining centre inotora yakagadzikana yakaita C-yakaita chimiro, koramu inomisikidzwa pamubhedha, siraidhi ndiro inofamba yakatarisana nekoramu (X kutungamira), chigaro chinotsvedza chinofamba kureba (Y kutungamira), uye iyo musoro wemusoro unofamba wakatwasuka uchitevedza chigaro chesiraidhi (Z nzira). Iyo tafura yekushanda inotora yakazvigadzira yakananga-drive single-arm cradle chimiro, uye akasiyana maratidziro ekuita asvika padanho repamusoro renyika.

CNC Controller: Siemens 840D

Chimiro chemuchina:

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Kudyisa system

Matemo eX, Y, Z anotora kusimba kwepamusoro-soro, madhiraidhi emutsetse wepamusoro-soro uye masiruuru ebhora epamusoro, ane kukwenya kwakadzikama uye kwakatsiga, kunzwisiswa kwakanyanya, kudengenyeka kwakaderera, kudzika-kumhanya-kusina, kukwirisa. kurongeka kwechokwadi, uye yakanakisa servo drive kuita.

X, Y, Z axis servo motors yakabatana zvakananga nepamusoro-chaiyo bhora screws nekubatanidza, kuderedza epakati malink, kuona gap-isina kutapurirana, kuchinjika kudyisa, chaiyo chinzvimbo, uye yakakwirira kutapurirana chaiko.

Iyo Z-axis servo mota ine brake basa. Panyaya yekutadza kwemagetsi, inogona kubata otomatiki brake kuti ibate shaft yemota zvakasimba kuti isatenderere, iyo inoita basa mukuchengetedza kuchengetedza.

Electric spindle

Iyo mota ine spindle inotora yakazvigadzira yega HSKT63 motorized spindle ine yakavakirwa-mukati magumo mazino ndiro, iyo inogona kuona basa remusanganiswa rekutendeuka nekugaya. Iyo yekupedzisira inoshongedzerwa nemhete yekupfapfaidza yakabatana kuti itonhodze chishandiso. Nhanho isina nhanho yekumhanyisa mutemo, yakavakirwa-mukati-yakanyanya-encoder, inogona kuwana inotungamira chaiyo kumira uye kuomarara kubatika.

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Turntable

Iyo yekuzvigadzira yakananga-drive cradle turntable inoshongedzerwa nepamusoro-chaiyo absolute encoder uye inotonhodzwa neinotonhodza mvura patembiricha isingaperi. Iine zvakanakira kusimba kwepamusoro, kurongeka kwepamusoro, uye yakakwirira simba remhinduro. Iyo worktable inotora 8-14mm radial T-slots, iyo yakanyanya kuremerwa ndeye 500kg (yakatwasuka), 300kg (yakatwasuka), uye iyo yakawanda workpiece dhayamita650.

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Tool magazine

Iyo magazini yekushandisa inotora HSKA63 manipulator disc type tool magazine, iyo inogona kugadzirisa 24zvishandiso.

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Yakanyatsovharwa loop mhinduro systemm

X, Y, Z mutsara matemo akashongedzerwa neRenishaw mhedziso yakakosha mazero ekugezera; Matafura eB neC anotenderera ane HEIDENHAIN RCN2000 akateedzana kukosha kwekona encoders kuti uwane yakazara yakavharwa-loop mhinduro ye5 feed axes,guaranteed high precision uye high precision kuchengetedza.

Kutonhora uye pneumatic system

Yakashongedzerwa nehombe yekutonhora yekuyerera pombi uye tangi remvura kuti ipe kutonhora kwakakwana kune maturusi uye workpieces. Iyo headstock yekupedzisira kumeso yakashongedzerwa neinotonhorera nozzles, iyo inodzorwa neM kodhi kana control panel.

Yakashongedzerwa neinotonhorera yemvura yekugara ichitonhora tembiricha, kuve nechokwadi chekuti electric spindle uye yakananga drive turntable zviri mumamiriro ekushanda akanaka uye anogona kumhanya nemazvo kwenguva yakareba.

Iyo pneumatic system inoshandisa zvinhu zvepneumatic kusefa, uye inoona mabasa ekuchenesa nekufuridza gomba remuchinjiko, kuchengetedzwa kwemhepo-kuvharisa kweyekutenderera, kutenderedza chibatiso chemuchina wemagazini, nekufuridza mutongi wegiya.

Centralized lubrication system

Iyo siraidhi block yenjanji yekutungamira uye nati yebhora screw zvese zvakazorwa negirizi yakatetepa, uye iyo lubrication inopiwa nguva nenguva uye nehuwandu kuti ive nechokwadi chekurongeka uye kugadzikana kwebhora screw uye gwara renjanji.

Oil-air lubrication system

Iyo electric spindle ine oiri inotengeswa kunze kwenyika uye gasi lubricating mudziyo, iyo inogona kunyatsozora nekutonhodza spindle. Iyo sensor inogona kupa isina kujairika lubrication alarm, iyo inogona kunyatso kuona kuti spindle inogona kushanda yakadzikama pakumhanya kwakanyanya kwenguva yakareba.

Workpiece measuring system

Themuchinainoshongedzerwa neRenishaw OMP40 Optical probe, inoshandiswa pamwe chete neOMI-2 inogamuchira, ine yakasimba kuramba kukanganiswa kwechiedza, kukonzeresa kwenhema uye kukanganisa, uye kuyerwa kwenzira imwe chete kudzokororwa kuri pasi kana kuenzana ne1um (480mm/min chiyero. kumhanya, uchishandisa 50mm kuyerwa tsono), inoshanda tembiricha iri 5°C kusvika 55°C.

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Tool yekuyera system

Muchina uyu wakashongedzerwa neRenishaw's TS27R chishandiso chekuyeresa sisitimu, iyo inogonesa kuona kuparara kwezvishandiso zvakasiyana uye nekukurumidza kuyerwa kwehurefu hwechishandiso uye dhayamita.

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Mashanu-axis precision calibration basa

Muchina uyu wakashongedzerwa neRenishaw's AxiSet Check-Up Rotary Axis Line Checker kit, yakapetwa neOMP40 workpiece yekuyera system, inogonesa.muchinavashandisi kukurumidza uye nemazvo kutarisa mamiriro eanotenderera matemo uye kuona matambudziko anokonzerwa nekuchinja kwekushisa uye hunyoro,muchinakudhumhana kana kusakara uye kubvarura matambudziko, anogona kukurumidza kugadzirisa uye kutsvaga macheki ekuita, bhenji uye kutarisa kuti yakaoma seimuchinas shanduko nekufamba kwenguva.

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Kudzivirira kwemuchina

Muchina uyu unotora chivharo chekudzivirira chinosangana nemaitiro ekuchengetedza kudzivirira kupfachuka kwezvinotonhorera uye machipisi, kuve nechokwadi chekushanda kwakachengeteka uye chitarisiko chinofadza. Iyo X-direction yemuchina ine chivharo chekudzivirira chekudzivirira, chinogona kudzivirira zvinobudirira njanji uye bhora screw.

 

 Machine kushanda mamiriro

(1) Simba rekushandisa: 380V±10% 50HZ±1HZ matatu-chikamu alternating ikozvino

(2) Ambient tembiricha: 5-40

(3) Tembiricha yakanakisa: 22℃±2

(4) Hunyoro hunyoro: 20-75%

(5) Kudzvinyirirwa kwemhepo: 6±1 bar

(6) Mhepo inoyerera inoyerera: 500 L / min

Main Specification

Item

Unit

 Tsanangudzo

Worktable

 Worktable dhayamita

mm

φ630

Maximum horizontal load

kg

500

Maximum vertical load

kg

300

T-slot

mm

8X14

Processing

range

Distance between spindle end face and worktable end face(Max)

mm

550

Distance between spindle end face and worktable end face(Min)

mm

150

X axis

mm

600

Y axis

mm

450

Z axis

mm

400

B axis

 °

-35°~+110°

C axis

 °

360°

Spindle

Koni gomba

CTB

HSKA63

Rated speed

rpm

2000

Maximum kumhanya

Nm

12000

Kuburitsa torque S1/S6

Nm

72/88

Spindle mota simba S1/S6

kW

15/18.5

Axis

X axis Inokurumidza kuyambuka kumhanya

m/min

36

Y axis Rapid transverse speed

m/min

36

Z axisRapid traverse speed

m/min

36

B axis Max.speed

rpm

80

C axisMax.speed

rpm

800

X/Y/Z axis mota simba

KW

2.2

B/C axis Motor simba

KW

13.3/30

B-axis Yakatemerwa torque

Nm

2540

C-axis Rated torque

Nm

400

Tool magazine

Type

Disc type

Nzira yekusarudza Tool

Bidirectional yepedyo yekushandisa sarudzo

Capacity

T

24

Max.mudziyo kureba

mm

300

Max.mudziyo uremu

kg

8

Max.cutter disc dhayamita(Full

Tool)

mm

φ80

Maximum cutter disc dhayamita

(Pedyo nemudziyo usina chinhu)

mm

φ150

Kururama

Maitiro ekusimbisa

GB/T20957.4(ISO10791-4)

Kururamisa kwenzvimbo(X/Y/Z)

mm

0.008

kurongeka kwenzvimbo (B/C)

6"/6"

Kudzokororwa kwechinzvimbo (X/Y/Z)

mm

0.006

Kudzokororwa kwechinzvimbo (B/C)

4"/4"

Kurema

kg

6500

Capacity

KVA

45

Saizi yemuchina

mm

4350×4000×3000

Standard configurations

1. Zvikamu zvikuru (kusanganisira mubhedha, mbiru, ndiro inotsvedza, chigaro chinotsvedza, bhokisi re spindle)
2. X, Y, Z matatu-axis feed system
3. Single-arm cradle-type turntable BC630-4400T-42540T-800/800-50/80-RCNS
4. Mushonga wemagetsi HSKT63
5. Electrical control system (kusanganisira magetsi emagetsi, magetsi module, servo module, PLC, shandiso yepaneru, kuratidza, inobatwa nemaoko, electric cabinet air conditioner, nezvimwewo)
6. Hydraulic system
7. Pneumatic system
8. Centralized lubrication system
9. Oil-air lubrication system
10. Mvura inotonhorera
11. Chip conveyor, tangi yemvura, chip collector
12. Grating mutongi
13. Rail guard
14. muchina chose chinodzivirira chivharo
15. Workpiece yekuyera system
16. Chimbo chekugadzirisa chiridzwa
17. Five-axis precision calibration basa

Machine mafaira

chitupa

Packing list

1 seti yemuchina wechina (electronic version)

muchina backup data 1 set (U disk)

840D alarm diagnostic manual 1 set (electronic version)

840D Milling Operation Manual 1 (electronic version)

840D programming manual chikamu chekutanga (electronic version))

Main Configurations

Zita

Brand

Remark

X/Y/Z axis mota uye kutyaira

Siemens

Energy cheni

igus

Screw bear

NSK/NACHI

Linear Guides

THK

Tool magazine

Okada

Centralized lubrication

valley

Ball screw

THK

Pneumatic Components

SMC

Electric cabinet air conditioner

bhururuka pamwe chete

mvura inotonhorera

bhururuka pamwe chete

grating mutongi

Renishaw

Workpiece measuring system

Renishaw

Tool yekuyera system

Renishaw

Standard Accessories

Zita rekushandisa

Tsanangudzo

Quantity

Muchina metiresi iron

4 seti

zvindori

M20

2 zvidimbu

zvindori

M30

2 zvidimbu

suspenders

5T×2.85m

1

suspenders

5T×2.8m

1

suspenders

5T×3.75m

1

suspenders

5T×3.8m

1

Torx yakavhurika-yakapera wrench

22

1

Allen key

10

1

Allen key

12

1

T-nut

M12

4

Spindle holder

1

X-axis gomo

1

Y-axis kugadzirisa

1

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