5-Axis Vertical Machining Center Ine Basa Rinoshandura
Mashanu-Axis Vertical Machining Center
Iyo V5-630B shanu-axis machining centre inotora yakagadzikana yakaita C-yakaita chimiro, koramu inomisikidzwa pamubhedha, siraidhi ndiro inofamba yakatarisana nekoramu (X kutungamira), chigaro chinotsvedza chinofamba kureba (Y kutungamira), uye iyo musoro wemusoro unofamba wakatwasuka uchitevedza chigaro chesiraidhi (Z nzira).Iyo tafura yekushanda inotora yakazvigadzira yakananga-drive single-arm cradle chimiro, uye akasiyana maratidziro ekuita asvika padanho repamusoro renyika.
CNC Controller: Siemens 840D
Chimiro chemuchina:
Kudyisa system
Matemo eX, Y, Z anotora kusimba kwepamusoro-soro, madhiraidhi emutsetse wepamusoro-soro uye masiruuru ebhora epamusoro, ane kukwenya kwakadzikama uye kwakatsiga, kunzwisiswa kwakanyanya, kudengenyeka kwakaderera, kudzika-kumhanya-kusina, kukwirisa. kurongeka kwechokwadi, uye yakanakisa servo drive kuita.
X, Y, Z axis servo motors yakabatana zvakananga nepamusoro-chaiyo bhora screws nekubatanidza, kuderedza epakati malink, kuona gap-isina kutapurirana, kuchinjika kudyisa, chaiyo chinzvimbo, uye yakakwirira kutapurirana chaiko.
Iyo Z-axis servo mota ine brake basa.Panyaya yekutadza kwemagetsi, inogona kubata otomatiki brake kuti ibate shaft yemota zvakasimba kuti isatenderere, iyo inoita basa mukuchengetedza kuchengetedza.
Electric spindle
Iyo mota ine spindle inotora yakazvigadzira yega HSKT63 motorized spindle ine yakavakirwa-mukati magumo mazino ndiro, iyo inogona kuona basa remusanganiswa rekutendeuka nekugaya.Iyo yekupedzisira inoshongedzerwa nemhete yekupfapfaidza yakabatana kuti itonhodze chishandiso.Nhanho isina nhanho yekumhanyisa mutemo, yakavakirwa-mukati-yakanyanya-encoder, inogona kuwana inotungamira chaiyo kumira uye kuomarara kubatika.
Turntable
Iyo yekuzvigadzira yakananga-drive cradle turntable inoshongedzerwa nepamusoro-chaiyo absolute encoder uye inotonhodzwa neinotonhodza mvura patembiricha isingaperi.Iine zvakanakira kusimba kwepamusoro, kurongeka kwepamusoro, uye yakakwirira simba remhinduro.Iyo worktable inotora 8-14mm radial T-slots, iyo yakanyanya kuremerwa ndeye 500kg (yakatwasuka), 300kg (yakatwasuka), uye iyo yakakura workpiece dhayamita￠650.
Tool magazine
Iyo magazini yekushandisa inotora HSKA63 manipulator disc type tool magazine, iyo inogona kugadzirisa 24zvishandiso.
Yakanyatsovharwa loop mhinduro systemm
X, Y, Z mutsara matemo akashongedzerwa neRenishaw mhedziso yakakosha mazero ekugezera;Matafura eB neC anotenderera ane HEIDENHAIN RCN2000 akateedzana kukosha kwekona encoders kuti uwane yakazara yakavharwa-loop mhinduro ye5 feed axes,guaranteed high precision uye high precision kuchengetedza.
Kutonhora uye pneumatic system
Yakashongedzerwa nehombe yekutonhora yekuyerera pombi uye tangi remvura kuti ipe kutonhora kwakakwana kune maturusi uye workpieces.Iyo headstock yekupedzisira kumeso yakashongedzerwa neinotonhorera nozzles, iyo inodzorwa neM kodhi kana control panel.
Yakashongedzerwa neinotonhorera yemvura yekugara ichitonhora tembiricha, kuve nechokwadi chekuti electric spindle uye yakananga drive turntable zviri mumamiriro ekushanda akanaka uye anogona kumhanya nemazvo kwenguva yakareba.
Iyo pneumatic system inoshandisa zvinhu zvepneumatic kusefa, uye inoona mabasa ekuchenesa nekufuridza gomba remuchinjiko, kuchengetedzwa kwemhepo-kuvharisa kweyekutenderera, kutenderedza chibatiso chemuchina wemagazini, nekufuridza mutongi wegiya.
Centralized lubrication system
Iyo siraidhi block yenjanji yekutungamira uye nati yebhora screw zvese zvakazorwa negirizi yakatetepa, uye iyo lubrication inopiwa nguva nenguva uye nehuwandu kuti ive nechokwadi chekurongeka uye kugadzikana kwebhora screw uye gwara renjanji.
Oil-air lubrication system
Iyo electric spindle ine oiri inotengeswa kunze kwenyika uye gasi lubricating mudziyo, iyo inogona kunyatsozora nekutonhodza spindle.Iyo sensor inogona kupa abnormal lubrication alarm, iyo inogona kunyatso shuwa kuti spindle inogona kushanda yakadzikama pakumhanya kwakanyanya kwenguva yakareba.
Workpiece measuring system
Themuchinainoshongedzerwa neRenishaw OMP40 Optical probe, inoshandiswa pamwe chete neOMI-2 inogamuchira, ine yakasimba kuramba kukanganiswa kwechiedza, kukonzeresa kwenhema uye kukanganisa, uye kuyerwa kwenzira imwe chete kudzokororwa kuri pasi kana kuenzana ne1um (480mm/min chiyero. kumhanya, uchishandisa 50mm kuyerwa tsono), inoshanda tembiricha iri 5°C kusvika 55°C.
Tool yekuyera system
Muchina uyu wakashongedzerwa neRenishaw's TS27R chishandiso chekuyeresa sisitimu, iyo inogonesa kuona kuparara kwezvishandiso zvakasiyana uye nekukurumidza kuyerwa kwehurefu hwechishandiso uye dhayamita.
Mashanu-axis precision calibration basa
Muchina uyu wakashongedzerwa neRenishaw's AxiSet Check-Up Rotary Axis Line Checker kit, yakapetwa neOMP40 workpiece yekuyera system, inogonesa.muchinavashandisi kukurumidza uye nemazvo kutarisa mamiriro eanotenderera matemo uye kuona matambudziko anokonzerwa nekuchinja kwekushisa uye hunyoro,muchinakudhumhana kana kusakara uye kubvarura matambudziko, anogona kukurumidza kugadzirisa uye kutsvaga macheki ekuita, bhenji uye kutarisa kuti yakaoma seimuchinas shanduko nekufamba kwenguva.
Kudzivirira kwemuchina
Muchina uyu unotora chivharo chekudzivirira chinosangana nemaitiro ekuchengetedza kudzivirira kupfachuka kwezvinotonhorera uye machipisi, kuve nechokwadi chekushanda kwakachengeteka uye chitarisiko chinofadza.Iyo X-direction yemuchina ine chivharo chekudzivirira chekudzivirira, chinogona kudzivirira zvinobudirira njanji uye bhora screw.
Machine kushanda mamiriro
(1) Simba rekushandisa: 380V±10% 50HZ±1HZ matatu-chikamu alternating ikozvino
(2) Ambient tembiricha: 5℃-40℃
(3) Tembiricha yakanakisa: 22℃±2℃
(4) Hunyoro hunyoro: 20-75%
(5) Kudzvinyirirwa kwemhepo: 6±1 bar
(6) Mhepo inoyerera inoyerera: 500 L / min
Main Specification
| Item | Unit | Tsanangudzo | |
| Worktable | Worktable dhayamita | mm | φ630 |
| Maximum horizontal load | kg | 500 | |
| Maximum vertical load | kg | 300 | |
| T-slot | mm | 8X14 | |
| Processing range | Distance between spindle end face and worktable end face(Max) | mm | 550 |
| Distance between spindle end face and worktable end face(Min) | mm | 150 | |
| X axis | mm | 600 | |
| Y axis | mm | 450 | |
| Z axis | mm | 400 | |
| B axis | ° | -35°~+110° | |
| C axis | ° | 360° | |
| Spindle | Koni gomba | CTB | HSKA63 |
| Rated speed | rpm | 2000 | |
| Maximum kumhanya | Nm | 12000 | |
| Kuburitsa torque S1/S6 | Nm | 72/88 | |
| Spindle mota simba S1/S6 | kW | 15/18.5 | |
| Axis | X axis Inokurumidza kuyambuka kumhanya | m/min | 36 |
| Y axis Rapid transverse speed | m/min | 36 | |
| Z axisRapid traverse speed | m/min | 36 | |
| B axis Max.speed | rpm | 80 | |
| C axisMax.speed | rpm | 800 | |
|
| X/Y/Z axis mota simba | KW | 2.2 |
|
| B/C axis Motor simba | KW | 13.3/30 |
|
| B-axis Yakatemerwa torque | Nm | 2540 |
|
| C-axis Rated torque | Nm | 400 |
| Tool magazine | Type |
| Disc type |
| Nzira yekusarudza Tool |
| Bidirectional yepedyo yekushandisa sarudzo | |
| Capacity | T | 24 | |
| Max.mudziyo kureba | mm | 300 | |
| Max.mudziyo uremu | kg | 8 | |
| Max.cutter disc dhayamita(Full Tool) | mm | φ80 | |
| Maximum cutter disc dhayamita (Pedyo nemudziyo usina chinhu) | mm | φ150 | |
| Kururama | Maitiro ekusimbisa |
| GB/T20957.4(ISO10791-4) |
| Kururamisa kwenzvimbo(X/Y/Z) | mm | 0.008 | |
| kurongeka kwenzvimbo (B/C) |
| 6"/6" | |
| Kudzokororwa kwechinzvimbo (X/Y/Z) | mm | 0.006 | |
|
| Kudzokororwa kwechinzvimbo (B/C) |
| 4"/4" |
| Kurema | kg | 6500 | |
| Capacity | KVA | 45 | |
| Saizi yemuchina | mm | 4350×4000×3000 | |
Standard configurations
| 1. Zvikamu zvikuru (kusanganisira mubhedha, mbiru, ndiro inotsvedza, chigaro chinotsvedza, bhokisi re spindle) |
| 2. X, Y, Z matatu-axis feed system |
| 3. Single-arm cradle-type turntable BC630-4400T-42540T-800/800-50/80-RCNS |
| 4. Mushonga wemagetsi HSKT63 |
| 5. Electrical control system (kusanganisira magetsi emagetsi, magetsi module, servo module, PLC, shandiso yepaneli, kuratidza, inobatwa nemaoko, electric cabinet air conditioner, nezvimwewo) |
| 6. Hydraulic system |
| 7. Pneumatic system |
| 8. Centralized lubrication system |
| 9. Oil-air lubrication system |
| 10. Mvura inotonhorera |
| 11. Chip conveyor, tangi yemvura, chip collector |
| 12. Grating mutongi |
| 13. Rail guard |
| 14. muchina chose chinodzivirira chivharo |
| 15. Workpiece yekuyera system |
| 16. Chimbo chekugadzirisa chiridzwa |
| 17. Five-axis precision calibration basa |
| Machine mafaira chitupa Packing list 1 seti yemuchina wechina (electronic version) muchina backup data 1 set (U disk) 840D alarm diagnostic manual 1 set (electronic version) 840D Milling Operation Manual 1 (electronic version) 840D programming manual chikamu chekutanga (electronic version)) |
Main Configurations
| Zita | Brand | Remark |
| X/Y/Z axis mota uye kutyaira | Siemens |
|
| Energy cheni | igus |
|
| Screw bear | NSK/NACHI |
|
| Linear Guides | THK |
|
| Tool magazine | Okada |
|
| Centralized lubrication | valley |
|
| Ball screw | THK |
|
| Pneumatic Components | SMC |
|
| Electric cabinet air conditioner | bhururuka pamwe chete |
|
| mvura inotonhorera | bhururuka pamwe chete |
|
| grating mutongi | Renishaw |
|
| Workpiece measuring system | Renishaw |
|
| Tool yekuyera system | Renishaw |
|
Standard Accessories
| Zita rekushandisa | Tsanangudzo | Quantity |
| Muchina metiresi iron |
| 4 seti |
| zvindori | M20 | 2 zvidimbu |
| zvindori | M30 | 2 zvidimbu |
| suspenders | 5T×2.85m | 1 |
| suspenders | 5T×2.8m | 1 |
| suspenders | 5T×3.75m | 1 |
| suspenders | 5T×3.8m | 1 |
| Torx yakavhurika-yakapera wrench | 22 | 1 |
| Allen key | 10 | 1 |
| Allen key | 12 | 1 |
| T-nut | M12 | 4 |
| Spindle holder |
| 1 |
| X-axis gomo |
| 1 |
| Y-axis kugadzirisa |
| 1 |
Thanks Nekuteerera Kwako!
