Gantry Type CNC Drilling And Milling Machine

Kushandiswa kweMuchina

BOSM gantry mobile CNC high-speed drilling uye milling machine series inonyanya kushandiswa pakuboorera nekugadziriswa kwemaplate makuru, mawind power flanges, madisc, ring parts nezvimwe zvinhu zvine ukobvu huri mukati mehuwandu hunoshanda. Kuboorera mumakomba nemaburi asingaonekwe kunogona kuitwa pazvikamu zvechinhu chimwe chete nezvinhu zvakasanganiswa. Maitiro ekugadzira machine tool anodzorwa nedhijitari, uye mashandiro acho ari nyore kwazvo. Inogona kuita otomatiki, kunyatsojeka, mhando dzakasiyana uye kugadzirwa kwakawanda. Kuti igutse zvinodiwa zvekugadzirisa zvevashandisi vakasiyana, kambani yakagadzira zvigadzirwa zvakasiyana-siyana zvakapedzwa. Kuwedzera kumamodheru echinyakare, zvinogonawo kugadzirwa uye kugadziriswa zvinoenderana nezvinodiwa chaizvo zvevashandisi.

Maumbirwo emuchina

Midziyo iyi inonyanya kusanganisira tafura yekushandira pamubhedha, gantry inofambiswa, chigaro chinotsvedza chinofambiswa, musoro wesimba rekuboorera nekugaya, mudziyo wekuzvizora otomatiki nemudziyo wekudzivirira, mudziyo wekutonhodza unotenderera, sisitimu yekudzora yedhijitari, sisitimu yemagetsi, nezvimwewo. Rutsigiro rwepair yerailing guide uye gwara, dhiraivha yelead screw pair, chishandiso chemuchina chine kunyatsorongeka kwepamusoro uye kunyatsorongeka kwekudzokorora.

 1)Tafura yekushanda：

Mubhedha uyu wakaumbwa nechinhu chimwe chete, wakapedzwa mushure mekurapa kwekukwegura kwechipiri, une simba rakanaka uye kusimba uye hapana kuchinja. Kune maT-slots ane kurongeka kwakanaka kwekupedzisira pamusoro petafura yekushandira yekubatanidza maworkpieces. Hwaro hwemubhedha hwakashongedzwa ne2 high-precision linear guides (4 kumativi ese), kuitira kuti guide slider isimbiswe zvakaenzana, izvo zvinovandudza zvikuru kuomarara kwechishandiso chemuchina uye kusimba kwacho kwekudzvanya. Sisitimu yekutyaira inoshandisa AC servo motors uye ma precision ball screw pairs. Side drive inoita kuti gantry ifambe munzira yeX-axis. Mabhaudhi anogadziriswa anogoverwa pasi pemubhedha, izvo zvinogona kugadzirisa nyore nyore mwero weworktable yemubhedha.

2)Movinggantry：

Gantry inofambiswa inogadzirwa nesimbi yegrey (HT250). Mapairi maviri e55# ane simba repamusoro-soro rekutakura zvinhu anoiswa kumberi kwegantry. Seti yepara yebhora repamusoro uye mota yeservo zvinoita kuti musoro wesimba utsvedzere kufamba munzira yeY-axis, uye musoro wesimba rekuboorera unoiswa papara yesimba. Kufamba kwegantry kunoonekwa nekutenderera kwenati yebhora papara yebhora inofambiswa nemota yeservo kuburikidza nekubatanidza kwakanyatsojeka.

3)Movingchigaro chinotsvedza:

Chigaro chinotsvedza chakagadzirwa nesimbi yakakandwa nemazvo. Chigaro chinotsvedza chakashongedzwa nemasiraidhi maviri eCNC linear rail ane mutoro wakanyanya, seti yemasiraidhi ebhora akanyatsogadzirwa uye chinodzikisa planetary chakanyatsogadzirwa chakabatana nemota yeservo, uye chakashongedzwa ne nitrogen Balance cylinder, chinoyera huremu hwemusoro wesimba, chinoderedza mutoro we lead screw, chinowedzera hupenyu hwe lead screw, chinotyaira musoro wesimba rekuboorera kuti ufambe munzira yeZ-axis, uye chinoita kuti musoro wesimba ushande nekukurumidza, ushande mberi, uchikurumidza kudzosera kumashure, uye uchimisa zviito zvemusoro wesimba, uchishandisa otomatiki Chip breaking, kubvisa chip, uye kumisa basa.

 4)Musoro wesimba rekubhoboza(Chidimbu)：

Musoro wesimba rekuboorera unoshandisa mota yeservo spindle yakatsaurirwa, iyo inofambiswa nebhandi rine meno rakafanana kuti iwedzere torque uye inofambisa spindle yakatsaurirwa chaiyo. Spindle inoshandisa mitsara mina yekutanga neyekumashure mitanhatu yemabheringi ekubatana eJapan angular kuti iwane shanduko yekumhanya isina stepless. Spindle ine system yekuchinja maturusi epneumatic kuti chishandiso chigadzirwe. Kutsiva kuri nyore uye nekukurumidza, uye feed inofambiswa nemota yeservo nesikuruu yebhora. Ma axes eX neY anogona kubatanidzwa, uchishandisa semi-closed loop control, iyo inogona kuita mabasa e interpolation akatsetseka uye akatenderera. Mugumo wespindle igomba reBT50 taper, rakashongedzwa neItalian Rotofors high-speed rotary joint, iyo inogona kugadziriswa ne high-speed U-drilling centre.

4.1 Muviri webhokisi netafura inotsvedza yemusoro wesimba rekuboorera zvakagadzirwa nesimbi dzinoshandiswa kuti dziwedzere kuomarara uye kugadzikana, uye kuderedza kudedera uye ruzha.

4.2 Chishandiso chemuchina chinogona kushandiswa nevhiri remagetsi; kuitira kuchengetedza nguva uye kuvandudza mashandiro ekugadzira panguva yekugadzirisa, mushure mekuboora gomba rekutanga kuti riise nzvimbo yekudyisa, kuboora maburi asara erudzi rumwe chete kunogona kuita kuti pave nekukurumidza → kufambira mberi kwebasa → kukurumidza kudzosera shure. Inofanirawo kuva nemabasa akadai sekutyora otomatiki chip, kubvisa chip, uye kumbomira.

4.3 Gondohwe rine sisitimu yekuenzanisa nitrogen yemvura kuti ideredze mutoro weZ-axis uye iwedzere hupenyu hwekushanda kweZ-axis screw.

4.4 Mota yeZ-axis servo inoshandisa mota yebhureki inodzima simba, iyo inozobata bhureki kana simba rikangoerekana radzimwa kudzivirira tsaona dzinokonzerwa nekudonha kwebhokisi respindle.

4.5 Musoro wemusoro

4.5.1. Bhokisi guru remugodhi rinoshandisa nhungamiro ina dzakasimba, dzine kusimba kwakanyanya kwekufamba, kunyatsoisa nzvimbo zvakanaka, uye kugadzikana kwakanaka kwekukurumidza.

4.5.2. Z-axis drive-mota yeservo yakabatana zvakananga nebhora screw kuburikidza nekubatanidza, uye bhora screw inotyaira headstock kuti ifambe kumusoro nekudzika pachigaro kuti iite Z-axis feed. Z-axis motor ine automatic brake function. Kana simba rikakundikana, mota shaft inobatwa zvakasimba kudzivirira kuti isatenderere.

4.5.3. Boka respindle rinoshandisa spindle yekubuda kwemvura yemukati yeTaiwan Jianchun ine kumhanya kukuru, ine magadzirirwo akanyanya uye inoshanda zvakanyanya. Mubato mukuru unobata banga nechitubu chebhatafurayi chiri pashaft huru nesimba rekumanikidza richishanda pachipikiri chekudhonza chemubato wechishandiso kuburikidza nechinhu chine zvikamu zvina, uye chishandiso chakasununguka chinoshandisa nzira yepneumatic.

5)Chishandiso chekuzora otomatiki uye mudziyo wekudzivirira:

Kune chinotakura chip chinotakurika kumativi ese ebasa uye sefa kumagumo. Chinotakura chip chinotakurika imhando yechain yakati sandara. Rutivi rumwe rwakagadzirwa nepombi inotonhodza, uye nzvimbo yekubuditsa mvura yakabatana nesystem yepakati pemvura nepaipi. , Chinotonhodza chinoyerera chichipinda muchinotakura chip, chinotakura chip chinosimudza chinotonhodza chichipinda musystem yepakati pekubudisa, uye chinotakura chip chinotonhodza chinotenderedza chinodzora kufema chichienda kusystem yepakati pekubudisa, uye chinotakura chip chinotonhodza chinotenderedza chinotonhodza chakaseferwa kuenda kuspindle drilling cooling. Chinewo chinotakura chip trolley, chiri nyore kutakura machips. Midziyo iyi ine masisitimu ekutonhodza maturusi emukati nekunze. Kana kuchishandiswa drilling nekukurumidza, kutonhodza kwemukati kwemudziyo kunoshandiswa, uye kutonhodza kwekunze kunoshandiswa pakugaya zvishoma.

5.1. Sisitimu yekusefa mvura yepakati:

Chishandiso ichi chemuchina chine sisitimu yekusefa mvura iri pakati, iyo inogona kusefa tsvina iri muchinhu chinotonhodza. Sisitimu yekupfapfaidza mvura yemukati inogona kudzivirira mapini esimbi kuti asabatike pachishandiso panguva yekugadzirisa, kuderedza kupera kwemidziyo, kuwedzera hupenyu hwemidziyo, uye kunatsiridza kupedzwa kwechinhu chebasa. Pini yekuburitsa mvura ine simba guru inogona kudzivirira zvakanaka pamusoro pechinhu chebasa, kuchengetedza chinotenderera chinomhanya, kudzivirira tsvina kuti isavhare chinotenderera, uye kunatsiridza mhando yechishandiso chose, uye kunatsiridza kushanda zvakanaka kwebasa.

6)Chinovhara Mutsetse:

Chinosunga chinoumbwa nemuviri mukuru wechinosunga, maactuator, nezvimwewo. Chinhu chinoshanda zvakanaka chinoshandiswa pamwe chete nerolling linear guide pair. Kuburikidza nepfungwa yekuwedzera simba re wedge block, chinoburitsa simba rakasimba rekusunga; chine gantry yakagadzika, nzvimbo chaiyo, inodzivirira kudedera uye Basa rekuvandudza kuomarara.

Ine hunhu hunotevera:

Simba rakachengeteka uye rakavimbika, rakasimba rekusunga, richisunga axis yeXY isingafambi panguva yekuboora nekugogodza.

Simba guru rekusunga rinoita kuti chidimbu chirambe chakasimba uye rinodzivirira kuvhunduka kunokonzerwa nekuzununguka.

Mhinduro yekukurumidza, nguva yekuvhura nekuvhara inongova masekondi 0.06 chete, izvo zvinogona kuchengetedza chishandiso chemuchina uye kuwedzera hupenyu hwesikuruu yelead.

Nzvimbo inogara kwenguva refu, ine nickel-plated, inoshanda zvakanaka pakudzivirira ngura.

Dhizaini itsva yekudzivirira kukanganiswa kwakasimba kana ichisimbiswa.

7)Kuisa uye kusungira chidimbu chebasa

Kuti pave nekurongeka kwe flange workpiece yakatenderera, inogona kuiswa zvisina kurongeka pa support plate ine T-slots, uye nzvimbo yepakati inoyerwa ne edge finder yakaiswa mu spindle taper hole pane chero nzvimbo nhatu (mukati medhayamita kana kunze kwedhayamita) pa workpiece. Mushure meizvozvo, inowanikwa otomatiki nekuverenga nhamba dzehurongwa hwekudzora, izvo zvakarurama uye nekukurumidza. Kubatanidza kwe workpiece kunosungirirwa ne clamp ine pressing plate, ejector rod, tie rod uye cushion block, iyo iri nyore kushandisa.

8)Chishandiso chekuzora otomatiki

Chishandiso ichi chemuchina chakashongedzwa nemudziyo wekuTaiwan wepakutanga wevolumetric partial pressure automatic lubrication device, iyo inogona kuisa otomatiki mafambiro akasiyana-siyana akadai sema guide rails, lead screws, racks, nezvimwewo, pasina magumo akaomarara, uye inoita kuti chishandiso chemuchina chirambe chichishanda. Ma guide rails kumativi ese emubhedha wemuchina ane ma covers ekudzivirira esimbi isina stainless, uye mativi ese emoved gantry power head ane ma covers ekudzivirira anochinjika. Ma splash guards asingapindi mvura akaiswa akatenderedza worktable, uye tambo yemvura inodzivirirwa ne plastic drag chain. Keteni rePVC rakapfava rinoonekera rakaiswa rakatenderedza spindle.

9)Mutongi wedhijitari weCNC wakazara:

9.1. Nebasa rekupwanya machipisi, nguva yekupwanya machipisi uye kutenderera kwekupwanya machipisi zvinogona kuiswa pane interface yemuchina wemunhu.

9.2. Nebasa rekusimudza maturusi, kukwirira kwekusimudza maturusi kunogona kuiswa pachimiro chemunhu nemuchina. Pakuboora kusvika pakukwirira uku, chidhiraivho chinosimudzwa nekukurumidza pamusoro pechinhu chebasa, uye ipapo kuchekwa, wobva wakurumidza kuenda pamusoro pechidhiraivho wochichinja otomatiki kuita chidhiraivho chebasa.

9.3. Bhokisi rekudzora mashandiro epakati neruoko rinobata ruoko rinoshandisa sisitimu yekudzora nhamba, uye rine USB interface uye LCD liquid crystal display. Kuti zvive nyore kuronga mapurogiramu, kuchengetedza, kuratidza uye kutaurirana, operation interface ine mabasa akadai se man-machine dialogue, error compensation, uye automatic alarm.

9.4. Midziyo iyi ine basa rekutarisa nekuongororazve nzvimbo yegomba isati yagadziriswa, izvo zviri nyore kushandisa.

10)Optical edge finder:

Midziyo iyi ine muchina wekuwana maedge emagetsi, unogona kuwana nzvimbo yebasa zviri nyore uye nekukurumidza.

1) Isa chinotsvaga mucheto muchikamu chespindle chemuchina, wotenderedza spindle zvishoma nezvishoma kuti igadzirise kuenzana kwayo.

2) Fambisa spindle neruoko, kuitira kuti mupendero webhora resimbi remuchina wekuwana mucheto ubate workpiece zvishoma, uye mwenje mutsvuku ubatidzwe. Panguva ino, spindle inogona kufambiswa mberi nekudzokera shure kakawanda kuti uwane nzvimbo yakanakisisa apo mupendero webhora resimbi remuchina wekuwana mucheto unobata workpiece.

3) Nyora pasi kukosha kweX neY axis kunoratidzwa neCNC system panguva ino, wozadza komputa.

4) Tsvaga nzvimbo dzakawanda dzekuona nenzira iyi

11)Alarm yekupfeka zvishandiso

Alarm yekupfeka kwezvishandiso inonyanya kuona magetsi emota yespindle. Kana magetsi adarika kukosha kwakatarwa, mudziyo unozvionera wega kuti chishandiso chapera, uye spindle inodzosera chishandiso otomatiki panguva ino, uye purogiramu ye otomatiki inoguma. Yeuchidza mushandi kuti chishandiso chapera.

12)Alarm yemvura yakaderera

1) Kana chinhu chinotonhodza chiri mufirita chiri pakati, sisitimu inozvibatanidza otomatiki kumota kuti itange, uye chinhu chinotonhodza chiri muchip conveyor chinopinda otomatiki mufirita. Kana chasvika padanho repamusoro, mota inomira kushanda yoga.

2) Kana chinhu chinotonhodza chiri mufirita chiri padanho rakaderera, sisitimu yacho inozoerekana yaita kuti gauge yelevel irangwe, spindle inodzosera chishandiso ichi pakare, uye muchina unomira kushanda.

13) Basa rekuyeuka simba

Nekuda kwekumira kwekushanda kunokonzerwa nekukundikana kwemagetsi kamwe kamwe, basa iri rinogona kuwana nekukurumidza uye zviri nyore nzvimbo yegomba rekupedzisira rakaboorwa magetsi asati akundikana. Vashandi vanogona kukurumidza kuenderera kune danho rinotevera, vachichengetedza nguva yekutsvaga.

Kuongorora kwe laser ye-axis nhatu:

Muchina wega wega weBosman unogadziriswa uchishandisa laser interferometer yekambani yeBritain yeRENISHAW, uye unoongorora nemazvo uye unogadzirisa chikanganiso chekukanda, backlash, positioning accuracy, repeat positioning accuracy, nezvimwewo, kuti uve nechokwadi chekuti muchina wacho wagadzikana uye wakasimba. Kuongorora Ballbar Muchina wega wega unoshandisa ballbar yekambani yeBritish RENISHAW kuti ugadzirise denderedzwa rechokwadi uye geometric accuracy yemuchina. Panguva imwe chete, kuyedza kwekucheka kwakatenderera kunoitwa kuti uve nechokwadi chekuti muchina wacho wakarurama pa3D machining uye denderedzwa accuracy.

Kurongeka kwepuratifomu, kubatirira pabasa, zvinodiwa zvekubvisa machipisi otomatiki

1. Puratifomu huru (1 pcs): Chidimbu chebasa cheT-slot clamping. Nzvimbo yepamusoro neparutivi pepuratifomu huru zvinogona kushandiswa senzvimbo dzekugadzirisa nzvimbo.

2. Puratifomu yekunyura (1 pcs): (rutivi rwacho rwakashongedzwa nefuremu yekubatsira yekudzvanya, uye pamusoro pacho pakashongedzwa nefuremu yekudzivirira yakazara, yakagadzirwa uye yakaiswa nemutengesi), mirairo mikuru yekuisa uye yekugadzirisa workpiece:

Kugadziriswa kwevharuvhu: nzvimbo yepuratifomu yepasi (mubato wekutsigira wepasi uye maworkpieces ehukuru hwakasiyana), ndiro yekumanikidza yepamusoro inogadziriswa nekudzvanya kana mutengesi anogadzira mudziyo wekubatanidza wepamusoro otomatiki.

Kugadziriswa kwemuviri wevharuvhu: nzvimbo yepuratifomu yepasi (mibato yekutsigira yepasi uye maworkpieces ehukuru hwakasiyana), mibato yemativi echikamu chekubatsira chepuratifomu yepasi uye tsvimbo dze ejector dzakaita seL dzinodzvanywa uye dzinogadziriswa kana mutengesi anogadzira mudziyo we top clamping otomatiki.