Nzvimbo yeMachina yeVertical Machining ye5-Axis V5-700B

Nzvimbo yeMachina Yakagadzika ye5-Axis V5-700B Mufananidzo Unoratidzwa

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V5-700 B five-axis machining center inoshandisa chimiro chakasimba cheC, uye ine electric spindle, direct-drive CNC turntable uye tool magazine seyakajairwa, iyo inogona kuita machining ezvikamu zvakaoma nekukurumidza uye nemazvo. Inoshandiswa zvakanyanya mukugadzirisa mota itsva dzemagetsi, magiya, mainjini, maforoma, zvishandiso zvekurapa zverobhoti nezvimwe zvigadzirwa.

Tsananguro yemabasa uye maficha

1. Kurongeka kwese kwechishandiso chemuchina

Nzvimbo yekugadzira michina yeV5-700B ine mativi mashanu inoshandisa chimiro chakasimba chakaita seC, koramu yacho yakasungirirwa pamubhedha, ndiro inotsvedza inofamba yakatwasuka ichitevedza koramu (X direction), chigaro chinotsvedza chinofamba chakatwasuka chichitevedza koramu (Y direction), uye headstock inofamba yakatwasuka ichitevedza koramu (Z direction). Tafura yekushanda inoshandisa chimiro che straight-drive single-arm cradle chakagadzirwa nemaoko, uye zviratidzo zvayo zvakasiyana-siyana zvekushanda zvasvika padanho repamusoro repasi rose.

2. Sisitimu yekudya

Zvitima zvinotungamira zvine mutsara weX, Y, Z-axis uye masikuruu ebhora zvine kukweshana kwakaderera uye kunochinja-chinja, kunzwa kwakanyanya, kudedera kwakaderera pakumhanya kwakanyanya, hapana kukambaira pakumhanya kwakaderera, kunyatsoisa nzvimbo zvakanaka, uye kushanda zvakanaka kwedhiraivha yeservo.

Mamota eservo eX, Y, Z-axis akabatana zvakananga nemasikiru ebhora ane kunyatsorongeka nekubatanidza, kuderedza zvinongedzo zvepakati, kuita kuti kufambisa kusina mukaha, kudya kunochinjika, kuisa panzvimbo chaiyo, uye kupinza kwakanyatsojeka.

Mota yeZ-axis servo ine basa remabhureki. Kana magetsi akamira, bhureki rinogona kubata otomatiki shaft yemota zvakasimba kuitira kuti isakwanise kutenderera, izvo zvinoita basa rekudzivirira kuchengetedzeka.

3. Chishandiso chemagetsi

Chinotenderera chemagetsi chinoshandisa chinotenderera chemagetsi chakagadzirwa chega (patent yekugadzira: 202010130049.4), uye magumo acho ane maburi ekutonhodza kuti atonhodze chishandiso. Chine mabhenefiti ekumhanya kwakanyanya, kunyatsojeka, uye kupindura kwakasimba, uye chinogona kudzora kumhanya pasina nhanho. Chinotenderera chakavakwa mukati chinogona kumisa nekubaya kwakarurama.

4. Magazini yeZvishandiso

Magazini yezvishandiso zvedhisiki inoshandisa magazini yezvishandiso zveBT40 manipulator, iyo inogona kugamuchira zvishandiso makumi maviri nemana.

5. Tafura inotenderera

Chigadziko chemagetsi chinotenderera chinozvigadzira chega (patents dzekugadzira 202010409192.7, 202010408203.X, 2022109170252) chine encoder chaiyo uye chinotonhodzwa nechinhu chinotonhodza mvura patembiricha yakaenzana. Chine zvakanakira kuomarara kwakanyanya, kunyatsojeka, uye mhinduro yakasimba. Bhenji rebasa rinoshandisa 8 14mm radial T-slots, ine mutoro wepamusoro we500kg (horizontal) uye 300kg (yakatwasuka).

	Simba rakayerwa (kW)	Torque yakayerwa (Nm)	Kumhanya kwakayerwa (rpm)	Torque yepamusoro (Nm)	Rated current (A)
B akisi	13.3	2540	50	4000	46.9
Akisi yeC	3.7	700	50	1400	14

6. Sisitimu yemhinduro ye loop yakavharwa zvizere

Matinji eX, Y, uye Z ane zvikero zve HEIDENHAIN LC4 series akazara ne HEIDENHAIN LC4 series akazara ne HEIDENHAIN RCN2000 series akazara ne HEIDENHAIN RCN2000 series akazara ne angle encoders kuti ape mhinduro yakazara ye 5 feed axes, zvichiita kuti chishandiso chemuchina chirambe chakanyatsojeka uye chakanyatsojeka.

7. Sisitimu yekutonhodza uye yepneumatic
Yakashongedzerwa nechitonhodzo chemvura chinotonhodza tembiricha nguva dzose kuitira kuti chigadziriso chemagetsi chemagetsi nechakananga chishande zvakanaka uye chinokwanisa kushanda zvakanaka kwenguva yakareba.

Sisitimu yepneumatic inoseferwa nezvinhu zvepneumatic kuti iite basa rekuchenesa nekuputira gomba rakatetepa remugodhi mukuru, kudzivirira mhepo yekuvhara shaft bearing, uye kutenderedza magazini yezvishandiso nechibatiso chezvishandiso.

8. Sisitimu yekuzora mafuta yepakati
Chivharo chinotsvedza chegwara rekutungamira nenati yesikuruu yebhora zvinoshandisa mudziyo wekuzora wakatsetseka une mafuta matete, izvo zvinopa mafuta akajairika uye akawandisa kuti zvive nechokwadi chekuti sikuruu yebhora negwara rekutungamira zvakanyatsonaka uye zvakagadzikana.

9. Sisitimu yekuzora mafuta nemhepo

Sipidhi yemagetsi ine mudziyo wekukwiza mafuta nemhepo unotorwa kubva kunze kwenyika kuti upize mafuta nekutonhodza sipidhi zvizere. Sensor iyi yakagadzirirwa kupa alarm yekuisa mafuta asina kujairika, zvichiita kuti sipidhi ishande zvakanaka kwenguva yakareba.

10. Sisitimu yekuyera chidimbu chebasa
Chishandiso ichi chine HEIDENHAIN TS460 touch probe uye wireless signal receiver, iyo inogona kuiswa pa spindle kuburikidza ne manual kana otomatiki tool change system kuti iite mabasa e workpiece alignment, workpiece measurement uye preset point setting, uye measurement repeasurement i ≤1um (probing speed 1 m/min), tembiricha yekushanda i 10°C kusvika 40°C. HEIDENHAIN touch probe inokonzereswa ne optical switch. Stylus inoshandisa three-point bearing kuti ive nechokwadi chekuti iri panzvimbo yakakodzera. Haipfeki panguva yekushandiswa, inogona kudzokorora nguva dzose uye inogara kwenguva refu.

11. Sisitimu yekuyera zvishandiso

Chishandiso chemuchina ichi chine Renishaw NC4 laser tool setting, kudzokororwa kwekuyera i±0.1um, uye tembiricha yekushanda i5°C kusvika 50°C.

12. Kuongororwa kwakarurama kwe-axis shanu

Chishandiso chemuchina ichi chine mabhora eKKH calibration kubva kuHEIDENHAIN, pamwe chete nemaTS series probes, kuti chikwanise kugadzirisa axis yekutenderera kwemudziyo wemuchina nemazvo, kuderedza zvikanganiso panguva yekufamba kwemudziyo wemuchina, uye kuwana kunyatsoita uye kudzokorora kwakanyanya.

13. Dziviriro yemidziyo yemuchina

Chishandiso chemuchina chinoshandisa chifukidziro chakasimba chinodzivirira chinosangana nezvinodiwa zvekuchengetedza kudzivirira chinotonhodza uye machipisi kuti asatsvedze, kuve nechokwadi chekuti chinoshanda zvakachengeteka, uye chitarisiko chakanaka. Kutungamira kwemuchina X kune chidziviriro chekudzivirira, chinogona kudzivirira zvinobudirira nhare yekutungamira uye sikuruu yebhora.

14. Mamiriro ekushanda emuchina wekushandisa

(1) Simba remagetsi: 380V±10% 50HZ±1HZ AC ine zvikamu zvitatu

(2) Tembiricha iri pakati nepakati: 5°C-40°C

(3) Tembiricha yakanaka kwazvo: 22°C-24°C

(4) Hunyoro hwepakati: 40-75%

(5) Kumanikidzwa kwemhepo: ≥6 bhawa

(6) Mwero wekuyerera kwemhepo inobva mugasi: 500 L/min
15. Kutangwa kwebasa reCNC system

HEIDENHAIN TNC640 CNC sisitimu

(1) Huwandu hwemaseko: kusvika ku24 marobho ekudzora

(2) Shanduro yechidzitiro chekubata ine mashandiro ekubata-bata akawanda

(3) Zvinongedzo zvepurogiramu: Klartext conversational uye G code (ISO) programming

(4) Kuronga mapurogiramu eFK asina contour: shandisa mutauro weKlartext wekukurukura mapurogiramu kuti uite mapurogiramu eFK asina contour nerutsigiro rwemifananidzo.

(5) Kugaya nekuboora kwakawanda

(6) Kutsiva zvishandiso: kubhadhara nharaunda yemudziyo uye kubhadhara kureba kwemudziyo.

(7) Data rekucheka: Kuverenga otomatiki kumhanya kwespindle, kumhanya kwekucheka, kudya pabanga uye kudya padenderedzwa

(8) Kumhanya kwekugadzirisa contour nguva dzose: zvichienderana nenzira yepakati pechishandiso / zvichienderana nemucheto wechishandiso

(9) Parallel Run: Purogiramu ine rutsigiro rwemifananidzo apo imwe purogiramu iri kushanda

(10) Zvinhu zveContour: mutsetse wakatwasuka/chamfer/arc path/denderedzwa repakati/denderedzwa reradius/denderedzwa rakabatana/denderedzwa rekona

(11) Kuswedera uye kubva pamatanho: nzira dzakatwasuka kana dzakatwasuka/dzichipfuura nepakati penzira dzakatwasuka

(12) Kusvetuka kwepurogiramu: subroutine/program block repeat/chero chirongwa chinogona kuva subroutine

(13) Kutenderera kwemumagaba: kuboora, kugogodza (nefuremu yekugogodza inoyangarara kana isina), denderedzwa uye arc cavity. Kuboora peck, kudzoreredza, kuboora, kutarisana nemavara, kuboora nzvimbo. Kugobora shinda dzemukati nedzekunze. Kukwesha nzvimbo dzakati sandara uye dzakarerekera. Kugadzira zvakakwana mapoketi erectangle nedenderedzwa, mabhosi erectangle nedenderedzwa. Kukwesha uye kupedzisa mapoketi akatwasuka uye akatwasuka. Mapoinzi eArray pamadenderedzwa nemitsetse. Array point: QR code. Contour chain, Contour pocket. Contour groove ye trochoidal milling. Engraving cycle: nyora rugwaro kana manhamba pamutsetse wakatwasuka kana arc.

(14) Kuchinja kwakarongeka: kushandura, kutenderera, kuenzanisa, kuyera (axis chaiyo).

(15) Kuronga kweQ parameter variable: basa remasvomhu, kushanda kwerondedzero, kushanda kweparenthesis, kukosha kwakakwana, þ isingachinji, kuramba, nhamba yakakwana kana kuti decimal, basa rekuverenga denderedzwa, basa rekugadzirisa magwaro.

(16) Zvishandiso zvepurogiramu: karukureta. Rondedzero yemeseji dzese dzekukanganisa dziripo. Rubatsiro rwemashoko ekukanganisa runoshanda zvinoenderana nemamiriro ezvinhu. TNCguide: sisitimu yekubatsira yakabatanidzwa; iyo TNC 640 inoratidza ruzivo zvakananga kubva mubhuku remushandisi. Rutsigiro rwemifananidzo yepurogiramu yecycle. Zvivharo zvemashoko uye zvivharo zvikuru muzvirongwa zveNC.

(17) Kuwana ruzivo: shandisa zvakananga chinzvimbo chaicho muchirongwa cheNC.

(18) Mifananidzo yekusimbisa chirongwa: Kufungidzira kwemifananidzo yekushanda kwemashini kunogona kuitwa kunyangwe kana imwe purogiramu iri kushanda. Kuona kwepamusoro/kuona kwemativi matatu/kuona kwestereo, uye kudhirowa kwemutsetse we3-D. Kuyera kwenzvimbo.

(19) Rutsigiro rwemifananidzo yepurogiramu: Kunyangwe kana imwe purogiramu iri kushanda, mifananidzo (2-D handwriting tracing diagram) yechikamu chepurogiramu yeNC inogona kuratidzwa muchimiro chekushanda kwekugadzirisa purogiramu.

(20) Purogiramu inomhanya mifananidzo: kutevedzera mifananidzo panguva chaiyo paunenge uchiita chirongwa chekugaya. maonero epamusoro/maonero matatu/maonero estereo.

(21) Nguva yekugadzirisa: Verenga nguva yekugadzirisa mu "test run" operating mode. Inoratidza nguva yekushanda iri kushanda mu "Program Run".

(22) Dzokera ku contour: ratidza nguva iripo yekugadzirisa mu "program iri kushanda". Kukanganiswa kwepurogiramu, kubuda uye kudzokera ku contour.

(23) Kutarisira mapoinzi akarongwa kare: tafura yekuchengetedza chero poinzi yakarongwa kare.

(24) Tafura yekutanga: matafura akawanda ekutanga, anoshandiswa kuchengetedza mavambo ebasa.

(25) 3-D Machining: Kudzora Kufamba kweJerk Yemhando Yepamusoro Yakatsetseka

(26) Nguva yekugadzirisa mabhuroko: 0.5 ms

(27) Kugadzirisa kwekupinda uye danho rekuratidza: 0.1 μm

(28) Kuyera kutenderera: kuongorora mafambiro ekuongorora. Kugadzirisa kusarongeka kwechinhu chebasa nemaoko kana otomatiki. Isa mapoinzi akagadziriswa nemaoko kana otomatiki. Chishandiso nechishandiso zvinogona kuyerwa otomatiki.

(29) Kugadzirisa kukanganisa: kukanganisa kwemutsara wemutsara neusiri wemutsara, kudzoreredza kumashure, kona yakapinza yekudzokera shure yekufamba kwedenderedzwa, kukanganisa kwekudzokera shure, kuwedzera kwekupisa. kukweshana kwakasimba, kukweshana kunotsvedza.

(30) Data interface: RS-232-C/V.24, kusvika ku115 kbit/s. Data interface yakawedzerwa yeLSV2 protocol, shandisa HEIDENHAIN TNCremo kana TNCremoPlus software kuti ushandise TNC uri kure kuburikidza nedata interface iyi. 2 x Gigabit Ethernet 1000BASE-T interface. 5 x USB ports (1 USB 2.0 port yepamberi, 4 USB 3.0 ports).

(31) Kuongorora: Zvishandiso zvekuongorora zvinozvimiririra zvekugadzirisa matambudziko nekukurumidza uye zviri nyore.

(32) Muverengi weCAD: ratidza mafaira eCAD akajairwa.

Paramita huru

Chinhu		Chikamu	Paramita
Tafura yekushanda	Dhayamita yetafura yebasa	mm	Φ700
	Mutoro wepamusoro wakatsetseka	kg	500
	Mutoro wepamusoro wakamira	kg	300
	T-slot	mm	8×14
Kugadzira nzvimbo	Kureba pakati pechiso chekupedzisira chespindle nechiso chekupedzisira chetafura yebasa (Max)	mm	600
	Kureba pakati pechiso chekupedzisira chespindle nechiso chekupedzisira chetafura (Min)	mm	150
	X akisi	mm	700
	Akisi Y	mm	550
	Akisi Z	mm	450
	B akisi	°	-35~+110
	Akisi yeC	°	360
Chokurukisa	Taper	BT40	BT40
	Kumhanya kwakayerwa	rpm	2000
	Kumhanya kwakanyanya	rpm	15000
	Torque inobuda S1/S6	Nm	72/88
	Simba remota yespindle S1/S6	KW	15/18.5
Akisi	X axis Kumhanya kwekufamba nekukurumidza	m/miniti	36
	Y axis Kumhanya kwekufamba nekukurumidza	m/miniti	36
	Z axis Kumhanya kwekufamba nekukurumidza	m/miniti	36
	Kumhanya kwakanyanya kweB axis	rpm	80
	Kumhanya kwakanyanya (C axis)	rpm	80
	Simba remota reX/Y/Z axis	Kw	3.6/3.6/2
	Simba remota reB/C axis	Kw	13.3 / 3.7
	B/C axis yakayerwa torque	Nm	2540/700
Magazini yeZvishandiso	Rudzi		Rudzi rwedhisiki
	Nzira yekusarudza zvishandiso		Sarudzo yezvishandiso zviri pedyo nemativi maviri
	Kugona	T	30
	Kureba kwezvishandiso zvakanyanya	mm	300
	Huremu hwepamusoro hwechishandiso	kg	8
	Dhayamita yepamusoro yedhisiki yekucheka (Chishandiso Chakazara)	mm	φ80
	Dhayamita yepamusoro yedhisiki yekucheka (Chishandiso chisina chinhu chiri pedyo)	mm	φ150
Kururama	Zvinodiwa pakumanikidza		GB/T20957.4 (ISO10791-4)
	Kurongeka kwenzvimbo (X/Y/Z)	mm	0.008/0.008/0.008
	Kurongeka kwenzvimbo (B/C)		7″/7″
Kurongeka kwenzvimbo kwakapetwa kakawanda	X-axis/Y-axis/Z-axis	mm	0.006/0.006/0.006
Kurongeka kwenzvimbo kwakapetwa kakawanda	B-axis/C-axis		5″/5″
Huremu		kg	8000
Kugona		KVA	45

Rondedzero Yekugadzika Kwakajairwa

Aihwa.	Zita
1	Zvinhu zvikuru (zvinosanganisira mubhedha, mbiru, ndiro inotsvedza, chigaro chinotsvedza, chishongo chemusoro)
2	X, Y, Z system yekudyisa ine mativi matatu
3	Chigadziko Cheruoko Chega Chega Chinotenderera BC630
4	Chinotenderera chemagetsi BT40
5	Sisitimu yekudzora magetsi (inosanganisira kabhineti yemagetsi, module yemagetsi, module yeservo, PLC, paneru yekushanda, chiratidziro, chikamu chinobatwa nemaoko, air conditioner yekabhineti yemagetsi, nezvimwewo)
6	Chikero chegireti: HEIDENHAIN
7	Sisitimu yeHydraulic
8	Sisitimu yepneumatic
9	Sisitimu yekuzora iri pakati
10	Sisitimu yekuzora mafuta nemhepo
11	Chip conveyor, tangi remvura, chip collector: RAL7021 grey dema
12	Chitonhodzo chemvura
13	Chishandiso chekuyera chidimbu chebasa: HEIDENHAIN TS460
14	Chishandiso chekugadzirisa maturusi: Renishaw NC4
15	Kuongororwa kwakarurama kwe-axis shanu: HEIDENHAIN KKH
16	Murindi wechitima
17	Chifukidziro chekudzivirira chemuchina
18	Zvichibva pakushandisa software yeHPMILL mushure mekugadzirisa, sunga kero chaiyo yekombuta
19	Chinotenderera chekupisa kwe elongation basa rekutsiva