CNC yakakwirira-kumhanya 5-axis GMH-1222-Q

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Kuunzwa kwe5-axis muchina

High-speed bhiriji-mhando shanu-axis machining centre, iyo yese marongerwo emuchina wemuchina inotora yakakwirisa bhiriji-mhando gantry chimiro, zvekuti matatu makuru anofamba eanorema-basa muchina chishandiso ari muhuremu hwakareruka, diki diki. simba rekutyaira uye inokurumidza dynamic servo mhinduro. Mubhedha uye tafura yekushanda inotakura uremu hwekucheka inosanganiswa mune imwe chete, kwete chete chimiro chese chakabatana, chiyero chekushandisa nzvimbo chakakwira, asiwo kuoma uye kurongeka kwechishandiso chemuchina kunovandudzwa, uye kuisirwa nekufambisa kuri nyore. Iyo inotungamira tsigiro yehombe-span danda inotora dhizaini yakapetwa kaviri-mativi imwe yakakwirira-simba rekutungamira njanji ine akawanda anotsvedza, ayo anodzivirira pamusoro-panzvimbo yeakakura-stroke motion gidhi zvikamu uye yakakwirira-chaiyo machining zvinodiwa zvehombe basic. zvikamu. Iine yakakwirira-chaiyo shanu-axis milling musoro, iyo huru shaft inotora yakakwirira-kumhanya yakapetwa kaviri musoro, iyo inogona kuona yakakwirira-inoita milling uye yakakwirira-kumhanya kupedzisa pasi pe5-axis yekubatanidza. High spindle speed, high precision uye yakanaka kunyatso chengeta, mafuta uye steam lubrication, kumanikidzwa kutenderera kutonhora.
Huwandu hwemaakisi makuru ebhiriji rinomhanya shanu-axis machining centre rakakamurwa kuita linear axis X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis. Kubatana kwemasanhu mashanu kunopedza kugadziridzwa kwezvishandiso munzvimbo dzakatenderedza uye nzvimbo dzakaomarara Kuomerwa, kuchera kwakadzika, mhango recess uye taper machining panzvimbo dzakaoma, pamwe nehunyanzvi uye hwemhando yepamusoro machining ezvikamu zvakakosha-zvimiro zvakaoma.

Spindle
Iyo shanu-axis gantry machining centre inogona kuve yakashongedzerwa neatatu akasiyana mota masipindo: yakakwirira, yepakati uye yakaderera. Iyo yakanyanya kumhanya inogona kusvika 20000rpm, iyo spindle simba i25KW, uye iyo yakanyanya torque inogona kusvika 30.8Nm. Mubati wezvishandiso ndiye HSK-A63; chishandiso chinotsigirwa ne hydraulically, uye chishandiso che clamping system ine yakakura kubata simba; chigadziro chakareba chine mvura kubva pakati pechipikisi kuti chitonhodze nzvimbo yekugadzira, iyo inowedzera kuvandudza kururamisa kwekugadzirisa; simba rekucheka rakakura, kushanda zvakanaka kwekucheka kwakakwira, nguva yekugadzira ipfupi, uye kugadzirwa kwesimba kwesimba kwakanaka, kunovhara zvese zvinodiwa pamusika!

5-axis musoro
Kaviri-ruoko shanu-axis musoro wakabatanidzwa nekusingaperi magineti yakakwirira-torque torque mota mashandiro;
Iine high precision angle encoder;
Uye yakanyanya kujeka passive clamping system mechanism;
Iyo shanu-axis musoro ine yakasimba uye yakagadzikana yakazara forogo dhizaini dhizaini ine compact chimiro, yakanaka kusimba uye yakanakisa kuchinjika;
Iyo inogadzirisa zvakakwana iyo yakawanda debugging uye clamping inodiwa yekumisikidza iyo workpiece pamakona akaoma, uye inoderedza kukanganisa kwekumisikidza. Inokodzera zvigadzirwa zvine zvikamu zvakaoma chimiro uye yakakwirira chaiyo zvinodiwa. Inogona kupedzisa kugadziridzwa kwenzvimbo dzakakomberedzwa pamakona akasiyana mune imwe clamping uye kunatsiridza kugadzirwa kwakanaka. Kugadziriswa kwemunhu, yakakwirira-chaiyo modular dhizaini, kuti uwane akapfuma ekuwedzera mabasa.

Mubhedha, mbiru, danda, chigaro chinotsvedza uye gondohwe repamusoro-kumhanya bhiriji-mhando shanu-axis machining centre ndeye castings, iyo inovimbisa kukwana machining rigidity uye inokodzera maitiro eiyo workpiece. Iwo matete-walled welded zvikamu uye workpiece yakareba. Mamiriro ekucheka akanaka, chiyero chekubvisa simbi chakakwirira, kushungurudzika kunokonzerwa nekucheka kwe workpiece kuduku, uye hutano hwepamusoro hwe workpiece hwakanaka; panguva imwe chete, kukurumidza kufamba kunokurumidza, uye nguva yekubatsira inodiwa zvishoma. Angle processing, surface processing, streamline processing. Muchina wese wakakomberedzwa nedziviriro, muchina wemuchina une otomatiki chip kubvisa basa, uye wakashongedzerwa nekutonhora kwemvura basa. Chishandiso chemuchina chine chitarisiko chakanaka, kushanda kuri nyore uye kugadzirisa.

X gwara renjanji fomu: iyo column ine ina 35mm inorema-basa roller mutsara njanji. Inogona kusangana nehupamhi hwekuomarara uye simba zvinodiwa zvegantry furemu, uye inogona zvakare kusangana nehunyanzvi hwakanakira yediki friction coefficient, inokurumidza kufamba kumhanya uye hupenyu hurefu hwebasa; lubrication nzira: mafuta ekuzora; wire geji brand: Taiwan Shangyin kana imwechete giredhi brand;
(2) X-axis drive: Mushure mekunge AC servo mota yashandiswa kuwedzera nekudzikisa kumhanya, inotyaira iyo 50mm dhayamita chaiyo bhora sikururu kuti itenderere kuona kuruboshwe nekurudyi chikafu che skateboard; Lubrication nzira: mafuta mafuta; Screw brand: Taiwan Shangyin kana imwechete giredhi mhando;
(3) Yakashongedzerwa nekaviri yakakwirira-chaiyo yakazara-yakavharwa-loop grating scale; grating scale brand: Spain FAGOR kana the same giredhi brand;
(4) Nhungamiro yekudzivirira njanji: Chivharo cheganda cheganda chinoshandiswa kudzivirira kudzivirira zvinhu zvekunze kuti zvipinde nekusvibisa njanji. Chivharo chekudzivirira chine chimiro chakanaka uye chimiro chinonzwisisika.

(1) Gwaro renjanji fomu: Y-axis inotora mbiri 55 inorema-inorema roller linear gwara njanji segwara uye inotakura-inotakura track ye lateral uye yakachinjika kufamba kwe siraidhi. Inogona kusangana nezvinodiwa zvehunyanzvi zvekumhanya-mhanya kupedzisa uye kuderera-kumhanya kunorema kutema. Lubrication nzira: mafuta ekuzora. Wire gauge brand: Taiwan Shangyin kana imwechete giredhi brand;
(2) Y-axis drive: Mushure mekunge AC servo mota yashandiswa kuwedzera nekudzikisa kumhanya, inotyaira iyo 50mm dhayamita chaiyo bhora sikururu kutenderera kuti ione chekuruboshwe nekurudyi chikafu chendiro yemasiraidhi. Lubrication nzira: mafuta ekuzora. Screw brand: Taiwan Shangyin kana imwechete giredhi mhando;
(3) Yakashongedzerwa nepamusoro-chaiyo yakazara-yakavharwa-loop grating scale; grating scale brand: Spain FAGOR kana the same giredhi brand;
(4) Nhungamiro yekudzivirira njanji: Chivharo cheganda cheganda chinoshandiswa kudzivirira kudzivirira zvinhu zvekunze kuti zvipinde nekusvibisa njanji. Chivharo chekudzivirira chine chimiro chakanaka uye chimiro chinonzwisisika.

(1) Gwaro renjanji fomu: Z-axis inotora njanji mbiri 45 inorema-inoumburudza mitsara inotungamira segwara uye inotakura-inotakura nzira yekukwira nekudzika kwegondohwe; Lubrication nzira: mafuta mafuta; Wire gauge brand: Taiwan Shangyin kana imwechete giredhi brand;
(2) Z-axis drive: Mushure mekunge AC servo mota yashandiswa kusimudza nekudzikisa kumhanya, inotyaira iyo 50mm dhayamita chaiyo bhora sikururu kuti itenderere kuona iyo yakatwasuka chikafu cheZ-axis; lubrication nzira: mafuta ekuzora; screw brand: Taiwan Shangyin kana imwechete level brand;
(3) Yakashongedzerwa nekaviri yakakwirira-chaiyo yakazara-yakavharwa-loop grating scale; grating scale brand: Spain FAGOR kana imwe giredhi brand.

CNC mutongi: Siemens 840Dsl

Iyo CNC sisitimu yemuchina iSinumerik 840 sl kubva kuSIEMENS
Ndichiri kusangana neiyo yekutanga kumisikidzwa kweiyo CNC system, zvinotevera zvakakosha zvinodiwa zvinovimbiswa
Minimum control unit: linear axis≤0.001mm, rotary axis≤0.001°
Graphical simulation basa
Corner deceleration function
Helical interpolation
Kugaya basa
Mvumo yekudzora muranda
Iine 15-inch skrini
Iine MCP 398C opareta pani
Kusanganisira 72/48 IO bhodhi
NX10.3 yekuwedzera axis module
DMC20 Hub Module
data collection
Ipa ruzivo rwakakodzera kuburikidza neOPCUA kana 485 kana yepamusoro-level software yekuziva ruzivo rwekubatana nemidziyo yemushandisi, kusanganisira asi isingagumire ku:
Equipment operation data (kumhanya, simba rekudyisa, zita rekushandisa, chibatiso kureba, spindle simba kukosha, zita rechirongwa uye vhezheni, rekodhi rekodhi, rekodhi rekodhi rekodhi, maitiro ekugadzirisa system zero offset, nezvimwewo)
Zita remudziyo, shanduro yesoftware, zita rechirongwa uye vhezheni yechirongwa chiri kushanda parizvino
Equipment inoshanda mamiriro (inosanganisira asi isina kuganhurirwa kutanga kusashanda, kushanda, kudzima, uye chimiro chekukanganisa), uye inogona kupa yambiro yekutadza kwemidziyo, kuona mashandisiro emagetsi, nezvimwe.
PLC inoshanda mamiriro

Lubrication system; muchina uyu unotora boka rakazvimiririra tekinoroji yekugovera mafuta
(1) Seti yekuzvimiririra otomatiki mafuta ekupa uye lubrication system inogamuchirwa yeX, Y, Z axis gwara renjanji, lead screw uye rack. Iyo screw bearing inozorwa mafuta.
(2) Iyo huru shaft oiri uye gasi lubrication / otomatiki yakaonda mafuta ekuzora inguva uye yehuwandu otomatiki modhi, chiitiko chinodzorwa otomatiki nenhamba yekudzora system, uye inogona kuonekwa nekuvhundutswa. Mafuta epombi ekuzora anosarudzika: SKF mafuta-air lubrication/Proton kana mhando dzakafanana

Hydraulic system
(1) Ichi chishandiso chemuchina chine yakazvimirira hydraulic system.
(2) Muchina wemuchina wakashongedzerwa neyakasiyana hydraulic pombi station, uye iyo hydraulic system ine akati wandei ekuchengetedza kuchengetedza maturusi senge mafuta level alarm, tembiricha alarm, backflow blockage alarm, uye shoma yekushanda yekumanikidza alarm kuti ive nechokwadi chekuti muchina chishandiso chinoshanda pasi pemamiriro akasiyana akachengeteka. , kuvandudza kuchengetedzwa kwekuchengetedzwa kwevashandi.
(3) Hydraulic station brand: inozivikanwa mudzimba

(1) Kucheka ekunze kutonhora sisitimu, pamhino yechirungu, padhuze nechishandiso, yakanyatso kutonhora kugadzirisa nzvimbo, kunyatso kudzora tembiricha yekucheka, kuitira kuti kugadzirisa kukwane nezvinodiwa zveyakanyanya kurongeka.
(2) Kupatsanura mvura inotonhorera kutonhodza shanu-akisi shanu-yekubatanidza musoro uye shaft huru
Mvura inotonhorera mhando: yemhando yepamusoro-mhando brand Tongfei firiji kana yakafanana nhanho mhando

Yakachinjika chishandiso magazini-mbiri-nzira yekumberi uye dzosera kumashure-24/32T chishandiso magazini brand: Taiwan-inotsigirwa nemari bhizinesi Desu/Okada kana mhando dzakafanana

Iyo migero yemvura pamativi ese uye chigadziko chakakandwa, uye mhedzisiro yekudzivirira yekudonha yakanaka;
Iyo spiral chip conveyors kumativi ese maviri enzvimbo yekugadziridza inokurumidza kutakura machipisi esimbi anogadzirwa neakakwira-kumhanya kugadziridza kune inosimudza chip conveyor, kuderedza deformation yekupisa uye deformation yemuchina wemuchina, uye kuve nechokwadi chechokwadi uye kugadzikana kwemuchina chishandiso;

Technical Information

MODEL	GMH-1222-Q
Saizi yetafura yebasa (mm)	1200*1800
X-axis kufamba (mm)	2200
Y-axis kufamba (mm)	1600
Z-axis kufamba (mm)	1000
Gantry upamhi (mm)	2300
Spindle end face - kushanda tafura kureba (mm)	50-1050
Spindle kumhanya (rpm)	20000
Spindle holder	HSK-A63
C-axis kutenderera renji (°)	±300
A-axis kutenderera renji (°)	±110
Mutoro webhenji rebasa (t/m2)	3

Standard configuration

System	Siemens
Tool magazine	Horizontal tool magazine HSK-A63-30T
Chip kubvisa system	Chain type chip conveyor + trolley*2
Lubrication system	Automatic girisi lubrication system
Kutonhodza system	Mhete spray/electric cabinet air conditioner/oil cooler
Hydraulic system	Gutisa nitrogen chiyero cylinder/spindle loose broach
Measurement system	Laser tool setter/ruby probe
Grating mutongi	High precision grating mutongi
Appendikisi	Mwenje we LED
	Chiedza chemavara matatu
	pfuti yemhepo
	pfuti yemvura

Siemens 840Dsl CNC system	Jerimani
X, Y, Z feed servo motors	Siemens Germany
XYZ Servo Drive	Siemens Germany
AC Servo Spindle Motor	Siemens Germany
Mashanu-axis mashanu-link musoro	Shanghai
Ball screw	HIWIN kana yakaenzana mhando
Linear Roller Guide	HIWIN kana yakaenzana mhando
Imwe neimwe shaft screw bearing	Japan NSK kana yakaenzana mhando
Coupling	Taiwan kana yakaenzana mhando
Spiral cutter	Shanghai
Muchina wekushandisa njanji kudzivirira	Shanghai
Pombi yemafuta uye centralized lubrication system	Proton kana SKF kana zvakaenzana
Proximity switch, yepakati relay	Omron/Schneider kana zvakaenzana
ruoko pulse jenareta	Mutengesi weSistimu akasarudzwa mugadziri/kana mhando yakaenzana
Spindle	INNA kana zvakaenzana
Muchina chishandiso chikuru kukanda	Shanghai
Machine tool sheet simbi yekunze kudzivirira	Shanghai
Machine tool anchor bolts, nyanga yakakwana set	Shanghai
Hydraulic system	mukurumbira muChina
Mwenje Yebasa uye Nyevero Mwenje	mukurumbira muChina
Spindle ram balance mechanism	mukurumbira muChina
Spindle kutonhora system uye mvura yekupa system	mukurumbira muChina
Zvishandiso zvekuchengetedza zvakajairika	mukurumbira muChina

Mechanical Instruction Manual
Electrical Instruction Manual
Certification
Packing List
Electrical schematic
System Operation Manual
System Maintenance Manual
System parameter bhuku
Sistimu fekitori parameter tafura
Foundation drawing	Inopihwa mushure mekunge kontrakiti yatanga kushanda
Kudzora bhokisi tembiricha regulator bhuku