BOSM -6025 Inopikisa-Musoro Boring Milling Machine
1. Equipmentshandisa:
BOSM-6025 kaviri-chiteshi, CNC yakatwasuka mbiru inofambiswa kaviri-column musoro-kune-musoro unofinha uye muchina wekugaya chinhu chakakosha muchina chishandiso che symmetrical workpieces yemichina yekuvaka. Chishandiso chemuchina chakashongedzerwa nekoramu yakakosha inofambiswa uye seti mbiri dzemakondohwe akatwasuka, ayo anogona kuona Kuchera, kugaya, kufinha uye kumwe kugadzirisa kwechishandiso mukati meiyo inoshanda sitiroko renji, iyo workpiece inogona kugadziriswa panzvimbo panguva imwe (hapana chinodiwa. kune yechipiri clamping), kukurumidza kurodha uye kukurumidza kurodha, kukurumidza chinzvimbo kukurumidza, kukwirira kwekugadzirisa uye kushanda kwepamusoro.
2. Equipment chimiro:
2.1. Zvikamu zvikuru zvemudziyo wemashini
Mubhedha, bhenji rebasa, mbiru dzekuruboshwe nekurudyi, matanda, zvisharo, makondohwe uye zvimwe zvikamu zvakakura zvese zvinoumbwa nejecha resin, simbi yemhando yepamusoro grey 250 kukanda, yakavharirwa mugomba rinopisa rejecha→ kukwenya kuchenera rough machining→ Vibration kuchembera → vira rinopisa rinopisa → kudedera kuchembera → kupedzisa, kubvisa zvachose kusagadzikana kwakashata kwezvikamu, uye chengetedza kuita kwezvikamu zvakatsiga. Chishandiso chemuchina chine mabasa akadai sekugaya, kufinha, kudhiraivha, kunyura, kubaya, nezvimwewo, uye nzira yekutonhodza yekunze ndeyekutonhora kwekunze, Muchina wemuchina une 6-axis yekubatanidza uye 6-axis imwe- chiito. Kune misoro miviri yemagetsi. Iyo axial kutungamira yemuchina chishandiso uye musoro wesimba unoratidzwa mumufananidzo uri pazasi.
2. 2Chimiro chikuru cheaxial transmission feed chikamu
2.2.1 X 1/X2 akisi: Koramu inodzokerana kureba ichitevedza njanji yemubhedha wakaiswa .
X-axis kutapurirana: AC servo mota uye yakakwirira-chaiyo yepasi inoderedza inoshandiswa kutyaira makoramu maviri kuburikidza nebhora screw transmission kuona mutsara wekufamba kweX-axis.
Gwaro renjanji fomu: isa mbiri-yakasimba-yakasimba mitsara inotungamira njanji.
2.2.2 Y1 axis: Musoro wesimba negondohwe zvakamiswa padivi pembiru, uye zvinodzorera kuruboshwe nekurudyi zvichitevedza gwara regwara rembiru.
Y1-axis kutapurirana: AC servo mota inoshandiswa kutyaira bhora sikuruu kutyaira chigaro kuti ifambe, uye kuziva iyo Y1- axis mutsara kufamba.
Gwaro renjanji fomu: 4 mutsara njanji njanji + yakaoma njanji square makondohwe akasanganiswa.
2.2.3 Y2 axis: Gondohwe rechipiri remusoro wesimba rinogadzikwa rakatwasuka kudivi remberi kwembiru, uye rinodzorera kuruboshwe nekurudyi richitevedza gwara regwara rembiru.
Y2-axis kutapurirana: AC servo mota inoshandiswa kutyaira bhora screw kutyaira chigaro kuti ifambe, uye kuziva iyo Y2- axis mutsara kufamba.
Gwaro renjanji fomu: 4 mutsara njanji njanji + yakaoma njanji square makondohwe akasanganiswa.
2.2.4 Z1 axis: Musoro wesimba unotsvedza chisharo chinomisikidzwa chakatwasuka kudivi remberi kwekoramu yekurudyi, uye chinodzokororwa kumusoro nekudzika pamwe negwara renjanji.
Z1-axis kutapurirana: AC servo mota uye yakakwira-chaiyo puraneti inoderedza inoshandiswa kutyaira gondohwe kuti rifambe nepakati pebhora screw kuti uone Z1 -axis linear motion.
Gwaro renjanji fomu: 2 mutsara njanji njanji.
2.2.5 Z2 axis: Chigaro chesimba chine musoro chinotsvedza chinoiswa chakatwasuka kudivi rekumberi kwekoramu yekurudyi, uye chinodzokororwa kumusoro nekudzika pamwe negwara renjanji.
Z1-axis kutapurirana: AC servo mota pamwe nepamusoro-chaiyo puraneti inoderedza inoshandiswa kutyaira gondohwe kuti rifambe nepakati pebhora screw kuti ione Z2 -axis linear motion.
Gwaro renjanji fomu: 2 mutsara njanji njanji
Musoro wesimba unofinha uye wekugaya (kusanganisira musoro wesimba 1 uye 2) igondohwe rakaenzana, uye nzira inofamba inotungamirwa ne4 linear roller guide rails. Iyo drive inoshandisa AC servo mota kutyaira iyo chaiyo bhora screw pair. Muchina uyu une nitrogen balance bar. , Deredza simba rekutakura remusoro wemuchina pane screw uye servo mota. Iyo Z-axis mota ine otomatiki brake basa. Muchiitiko chekutadza kwemagetsi, iyo otomatiki brake inobata shaft yemota zvakasimba kuti isatenderere. Paunenge uchishanda, kana iyo drill bit isingabate workpiece, ichadya nekukurumidza; kana chibooreso chikabata workpiece, chinozochinja otomatiki kuenda kunoshanda feed. Kana iyo drill bit inopinda mukati meiyo workpiece, inozochinja otomatiki kutsanya rewind; kana iyo yekupedzisira yedhiri inosiya iyo workpiece uye inosvika panzvimbo yakatarwa, inoenda kune inotevera gomba chinzvimbo kuti uone otomatiki kutenderera. Uye inogona kuona mabasa ekuboora gomba remapofu, kugaya, chamfering, chip breaking, otomatiki chip kubviswa, nezvimwewo, izvo zvinovandudza basa revashandi.
Iyo 500mm sitiroko yeskweya gondohwe simba musoro inoshandisa mitsetse dhairekitori pachinzvimbo chechinyakare kuisa kunatsiridza zvakanyanya kutungamira uku uchichengeta kuomarara kweskweya gondohwe.
2.3. Workpiece hydraulic tightening function
2.4Kubvisa chip uye kutonhora
Kune spiral uye flat chain chip conveyors akaiswa pamativi ese pazasi pebhenji rebasa, uye machipisi anogona kuburitswa otomatiki kune chip conveyor kumagumo kuburikidza nematanho maviri ekutenderera uye cheni mahwendefa kuti uone kugadzirwa kwakabudirira. Pane pombi inotonhodza mutangi inotonhorera yechip conveyor, iyo inogona kushandiswa kutonhora kwekunze kwechishandiso kuve nechokwadi chekushanda uye hupenyu hwesevhisi yechishandiso, uye chinotonhodza chinogona kushandiswazve.
3. Yakazara yedhijitari nhamba yekudzora system:
3.1. Ne chip breaking function, chip breaking time uye chip breaking cycle inogona kuiswa pane man-machine interface.
3.2. Iine chishandiso chekusimudza basa, chishandiso chekusimudza chinhambwe chinogona kusetwa pane murume-muchina interface. Kana kugadzirisa kwasvika chinhambwe ichi, chishandiso chinosimudzwa nekukasira, ipapo machipisi anokandwa, obva akurumidza kumberi kunzvimbo yekuchera uye otomatiki anoshandurwa kuti ashande.
3.3. Centralized operation control box uye handheld unit inotora nhamba yekudzora system uye ine USB interface uye LCD liquid crystal display. Kuti ufambise hurongwa, kuchengetedza, kuratidza uye kutaurirana, iyo interface yekushandisa ine mabasa akadai semurume-muchina dialogue, muripo wekukanganisa, uye otomatiki alarm.
3.4. Iyo midziyo ine basa rekutarisa uye kuongorora zvakare nzvimbo yegomba isati yagadziriswa, uye kushanda kwacho kuri nyore.
4. Automatic lubrication
Muchina wekushandisa chaiwo mutsara wegwara njanji pairi, chaiyo bhora screw pairs uye mamwe akanyanya-chaiyo mafambiro pairi ane otomatiki lubrication masisitimu. Iyo otomatiki yekuzora pombi inoburitsa kumanikidza mafuta, uye iyo yehuwandu yekuzora mafuta kamuri inopinda muoiri. Mushure mokunge kamuri yemafuta yakazadzwa nemafuta, apo hurongwa hwekumanikidza hunokwira kusvika ku 1.4-1.75Mpa, shanduko yemagetsi muhurongwa yakavharwa, pombi inomira, uye kuvhara kwevhavha inosunungura panguva imwe chete. Kana kudzvinyirirwa kwemafuta mumugwagwa kunodonha pazasi 0.2Mpa, iyo yekuwedzera lubricator inotanga kuzadza nzvimbo yekuzora uye inopedzisa kuzadza mafuta. Nekuda kweiyo chaiyo yekupihwa kwemafuta eiyo yakawanda mafuta injector uye nekuonekwa kweiyo system kudzvanywa, mafuta anopihwa anovimbika, kuve nechokwadi chekuti pane firimu remafuta pamusoro pega yega kinematic pair, kuderedza kukweshera nekupfeka, uye kudzivirira kukuvadzwa. chimiro chemukati chinokonzerwa nekupisa, kuve nechokwadi chechokwadi uye hupenyu hwemuchina chishandiso. Kuenzaniswa neinotsvedza njanji njanji, iyo inotenderera mutsara njanji peya inoshandiswa muchina ichi chishandiso ine zvakatevedzana zvakanakira:
① Yakakwira inofamba senitivity, iyo friction coefficient yeinotenderedza njanji idiki, chete 0.0025-0.01, uye simba rekutyaira rakadzikiswa zvakanyanya, rinongofanana ne1 yemuchina wakajairwa. /10. ② Musiyano uripo pakati pesimba uye static friction idiki kwazvo, uye yekutevera kuita kwakanakisa, ndiko kuti, nguva yekufamba pakati pechiratidzo chekutyaira uye chiitiko chemuchina ipfupi zvakanyanya, izvo zvinobatsira mukuvandudza kukurumidza kwekupindura uye kunzwa kwe iyo nhamba yekudzora hurongwa.
③Iyo inokodzera kukwirisa-kumhanya kwemutsara, uye kumhanya kwayo kwepakarepo kunokwira kanokwana kagumi pane iya yekutsvedza njanji. ④ Inogona kuona kufamba kusina gap uye kugadzirisa kuoma kwekufamba kweiyo mechanika system. ⑤Inogadzirwa nevagadziri vane hunyanzvi, ine chaiyo chaiyo, yakanaka kuita zvakasiyana-siyana uye nyore kugadzirisa.
5. Axis laser kuongorora:
Muchina wega wega weBosman wakagadziriswa ne laser interferometer yeRENISHAW kambani kuUnited Kingdom kuti iongorore nemazvo uye kudzoreredza kukanganisa kwepitch, backlash, kurongeka kwenzvimbo, kudzokorora kurongeka kwenzvimbo, nezvimwe, kuve nechokwadi chesimba, kugadzikana uye kugadzirisa iko kurongeka kweiyo muchina . Kuongorora kweBallbar Muchina wega wega unoshandisa bhora kubva kuBritish RENISHAW kambani kuenzanisa chokwadi chedenderedzwa nemazvo emuchina geometric nemazvo, uye kuita ongororo yekucheka denderedzwa panguva imwe chete kuti ive nechokwadi cheiyo 3D machining chokwadi uye denderedzwa chaiyo yemuchina.
6.Machine tool environment:
6.1. Equipment kushandisa nharaunda zvinodiwa
Kuchengeta mwero wenguva dzose we ambient tembiricha chinhu chakakosha pakunyatso machining.
(1) Iyo inoshandiswa ambient tembiricha inodiwa ndeye -10 ℃ ~ 35 ℃, kana ambient tembiricha iri 20 ℃, hunyoro hunofanira kunge huri 40 ~ 75%.
(2) Kuti uchengetedze kurongeka kwechishandiso chemuchina mukati meiyo yakatarwa, tembiricha yakakwana inoda 15°C kusvika 25°C, uye musiyano wetembiricha.
Haifanire kudarika ±2°C/24h.
6.1.2. Simba rekupa magetsi: 3 nhanho, 380V, mukati mehuwandu hwe ± 10% voltage fluctuation, simba rekupa frequency: 50HZ.
6.1.3. Kana iyo voltage munzvimbo yekushandiswa isina kugadzikana, mudziyo wemuchina unofanirwa kuve wakashongedzerwa neyakagadzika magetsi kuti uve nechokwadi chekushanda kwakajairika kwemuchina chishandiso.
6.1.4. Chishandiso chemuchina chinofanirwa kuve chakavimbika chekudzika: waya yekugadzika waya yemhangura, waya yacho haifanire kunge iri pasi pe10mm², uye kuramba kwepasi kunofanirwa kunge kuri pasi pe4 Ω.
6.1.5. Kuti uve nechokwadi chekushanda kwakajairika kwemidziyo, kana iyo yakamanikidzwa mhepo yemhepo sosi isingakwanisi kusangana nezvinodiwa zvemhepo sosi, inofanirwa kuiswa pamushini wemuchina.
Wedzera seti yemhepo sosi yekuchenesa mudziyo (dehumidification, degreasing, kusefa) pamberi pemhepo.
6.1.6. Chengetedza midziyo kure nechiedza chezuva chakananga, vibration uye zvitubu zvinopisa, majenareta emagetsi emagetsi, nezvimwe, kuitira kudzivirira kutadza kwekugadzira chishandiso kana kurasikirwa kweiyo muchina chishandiso.
7. TEchnical parameters:
| Model | 6025-6Z | |
| Kugadzira workpiece saizi | Kureba × upamhi × kureba (mm) | 6000×2300×2300 |
| Gantry maximum feed | Upamhi (mm) | 6800 |
| kushanda dhesiki saizi | Kureba X Kufara (mm) | 3000*1000 =4 |
| Column kufamba | Column inofamba ichienda mberi nekudzoka (mm) | 7000 |
| Gondohwe kaviri simudza kumusoro nekudzika | Kukwira nekudzika kwegondohwe (mm) | 2500 |
| Spindle centre kusvika patafura nhambwe yendege | 0-2500mm | |
|
Horizontal gondohwe mhando yekuchera musoro simba musoro mumwe maviri
| Huwandu (2) | 2 |
| Spindle taper | BT50 | |
| Kuchera dhayamita (mm) | Φ2-Φ60 | |
| Kubata dhayamita (mm) | M3-M30 | |
| Spindle kumhanya (r/min) | 30-5000 | |
| Servo spindle mota simba (kw) | 37*2 | |
| Kuruboshwe nekurudyi mafambiro ekufamba pakati pemigumo miviri yechipindo | 5800-6800mm | |
| Kuruboshwe nekurudyi kurova kwegondohwe (mm) | 500 | |
| Bidirectional Positioning Accuracy | 300mm*300mm | ±0.025 |
| Bi-directional dzokorora kumira zvakanaka | 300mm*300mm | ±0.02 |
| Machine Tool Dimensions | Kureba × upamhi × kureba (mm) | Zvinoenderana nemadhirowa (kana paine shanduko mukugadzira maitiro, isu tichakuzivisa iwe) |
| Huremu huremu (t) | 72T | |
