Muchina we lathe wakajairikaimhando yemuchina we lathe wechinyakare usingadzoreki asi unoshandiswa nemaoko. Une nzira yakakura yekucheka uye unogona kugadzirisa maburi emukati, madenderedzwa ekunze, magumo, nzvimbo dzakatetepa, chamfering, grooving, threads uye nzvimbo dzakasiyana-siyana dze arc. Ma lathe echinyakare ndiwo mhando yemuchina we lathe unoshandiswa zvakanyanya, uchiita 65% yehuwandu hwese hwemuchina we lathe. Anodaidzwa kuti ma lathe akatwasuka nekuti ma spindles awo akaiswa akatwasuka.
Mabasa:
1. Kutenderedza silinda yekunze, kutenderedza koni, kutenderedza pamusoro wakakombama, kutenderedza maburi emukati, kutenderedza magumo echiso, kukweshana kwemichina nezvimwe zvekugadzira;
2. Shinda yeMetric, shinda yeinch, shinda yemodular, kucheka shinda yepitch;
3. Kupfura uye kutenderera kwenguva refu;
4. Kuboora, kufinha, kukanda nekukwenya;
5. Kutendeudza ruoko rweruboshwe neruoko rwerudyi;
6. Kugadzira nekukuya nekukuya zvine chisungo chekukuya nekukuya.
Zvikamu zvikuru zvemichina yakajairika: mubhedha, musoro, bhokisi rekudyira, pombi yezvishandiso, ngoro, musana, uye mota.
Mubhedha: Zvikamu zvikuru zvemuchina we lathezvinoiswa pamubhedha, kuitira kuti zvirambe zviri panzvimbo chaiyo panguva yekushanda. Chinotsvedza chengoro nechekumashure kwemubhedha chakagadzirwa zvakanaka.
Musoro wemusoro:Musoro wemusoro wakasungirirwa zvakasimba pamubhedha uye unobata michina yese, kusanganisira mhando dzakasiyana-siyana uye musanganiswa wemapulley kana magiya. Basa rayo guru nderekupfuudza kufamba kwekutenderera kubva kumota huru kuburikidza nenzira dzakasiyana-siyana dzekuchinja kumhanya kuitira kuti shaft huru iwane kumhanya kwakasiyana kunodiwa kwekutenderera mberi nekudzokera shure, uye panguva imwe chete, musoro wemusoro unopatsanura chikamu chesimba kuti utumidze kufamba kubhokisi rekudyisa.Musoro wemusoro wepakati chikamu chakakosha chelathe. Kupfava kwespindle iri kumhanya pabearing kunokanganisa zvakananga kunaka kwekugadzirisa kweworkpiece. Kana kutenderera kwespindle kwadzikira, kukosha kwekushandisa kwechishandiso chemuchinazvichaderedzwa.
Bhokisi rekudya: Bhokisi rekudyisa rine nzira yekuchinja kumhanya kwekufambisa kwekudya. Gadzirisa nzira yekuchinja kumhanya kuti uwane huwandu hwekudya hunodiwa kana pitch, uye tumira kufamba kwacho kune chibati chezvishandiso kuburikidza nesikuruu yakatsetseka kana sikuruu yelead yekucheka. Sikuruu yelead inoshandiswa zvakanyanya pakutenderedza shinda dzakasiyana-siyana. Pakutenderedza dzimwe nzvimbo dzebasa, sikuruu yakatsetseka chete ndiyo inoshandiswa panzvimbo pesikuruu yelead.
Chibatiso chemidziyo: Chibatiso chemudziyo chine zvikamu zvakasiyana-siyana zvezvishandiso. Basa racho nderekubata chishandiso uye kuita kuti chishandiso chifambe kwenguva refu, yakatenderedza kana yakatenderedza.
Tailstock: Senzvimbo yekumashure yekutsigira nzvimbo, inogona zvakare kuiswa nezvishandiso zvekugadzirisa maburi zvakaita semabhora nemareamers ekugadzirisa maburi.
zvikamu
Chigadziko chejasi nhatu (chezvishandiso zvecylindrical)
chuck yejaw ina (yezvishandiso zvisina kujairika)
hunhu
Zvishandiso zvemuchina zvemazuva oseine chimiro chiri nyore, kushanda kuri nyore, dhayamita hombe yespindle, nzvimbo diki, kuchinjika kukuru kwekugadzirisa, kugadzirisa kuri nyore, yakakodzera kugadzirwa kwebatch diki uye mashandiro anodhura zvakanyanya.
Mubhedha unoshanda nemubhedha wakasimba une kuomarara kwakanyanya. Muchina uyu une pombi yemafuta yakasiyana. Muchina unotsvedza, chibatiso chezvishandiso, nechigaro zvinogona kufamba nekukurumidza. Chishandiso ichi chemuchina chinogona kushandisa GSK system kana SIEMENS yekusarudza, FANUC numeral control system uye mamwe masisitimu ekudzora nhamba zvichienderana nezvinodiwa nemushandisi, ayo anogona kucheka nekukurumidza, kwakasimba uye kwakasimba, kunyatsogadzira michina uye kuronga zviri nyore.
Iyoyakatwasuka uye yakatwasukafeed inoshandisa AC servo motor, uye pulse encoder feedback inoshandiswa sechikamu chefeedback. Magwara ekutungamira kufamba akamira uye akatwasuka anogadziriswa ne ultrasonic hardening uye fine grinding treatment. Magwara ekutungamira emubhedha anonamirwa ne PTFE soft tape, uye friction coefficient idiki.
Mota huru inoshandisa nzira yekudzora kumhanya kwakasanganiswa kwesimba remagineti uye simba remagetsi, kuitira kuti spindle iite stepless step speed regulation.
Maitiro ekushanda
1. Kuongorora usati watanga
1.1 Wedzera mafuta akakodzera zvichienderana nechati yekuzora yemuchina.
1.2 Tarisa kuti zvese zvinoshandiswa pamagetsi, mubato, zvikamu zvekutumira, dziviriro uye midziyo yemuganho yakakwana, yakavimbika uye inochinjika.
1.3 Giya rega rega rinofanira kunge riri panzvimbo ye zero, uye kusimba kwebhandi kunofanira kuzadzisa zvinodiwa.
1.4 Hazvibvumirwi kuchengeta zvinhu zvesimbi zvakananga pamubhedha, kuitira kuti zvisakuvadze mubhedha.
1.5 Chishandiso chebasa chinofanira kugadziriswa hachina ivhu nejecha, zvichidzivirira ivhu nejecha kuti zvisawire mumuchina uye zvinopedza simba remuchina.
1.6 Basa risati rasungwa, bvunzo yemotokari isina chinhu inofanira kuitwa, uye basa rinogona kuiswa chete mushure mekusimbisa kuti zvese zvakajairika.
2. Maitiro ekushanda
2.1 Mushure mekunge workpiece yaiswa, tanga watanga nemafuta ekuzora kuti mafuta akwane zvinodiwa nemuchina usati watanga.
2.2 Pakugadzirisa rack yegiya rekutsinhana, pakugadzirisa vhiri rinorembera, simba remagetsi rinofanira kugurwa. Mushure mekugadzirisa, mabhoti ese anofanira kusimbiswa, chipanera chinofanira kubviswa nenguva, uye workpiece inofanira kudimburwa kuti ishande mukuyedza.
2.3 Mushure mekurodha nekuburitsa workpiece, chipanera chechuck nezvikamu zvinoyangarara zveworkpiece zvinofanirwa kubviswa nekukasika.
2.4 Chibato chekumashure, mubato wekugogodza, nezvimwewo zvechishandiso chemuchina zvinofanira kugadziriswa kuti zvienderane nezvinodiwa pakugadzirisa, uye zvinofanira kusimbiswa kana kusungirirwa.
2.5 Zvishandiso, maturusi nezvishandiso zvinofanirwa kusungirirwa zvakachengeteka. Chishandiso chinoyangarara chinofanira kutambanudza chikamu che lead-in muchikamu chebasa chisati chatanga chishandiso chemuchina.
2.6 Pakushandisa nzvimbo yepakati kana nzvimbo yekushandiswa kwemidziyo, nzvimbo yepakati inofanira kugadziriswa zvakanaka, uye panofanira kunge paine mafuta akanaka uye nzvimbo dzinotsigira kubata.
2.7 Pakugadzirisa zvinhu zvirefu, chikamu chiri kuseri kwemubato mukuru hachifanirwe kunge chakareba zvakanyanya.
2.8 Paunenge uchipa banga, banga rinofanira kuswedera pedyo nebasa zvishoma nezvishoma kuti risarove; kumhanya kwengoro kunofanira kunge kwakafanana. Pakuchinja chishandiso, chishandiso nechishandiso chebasa zvinofanira kuchengetwa padaro rakakodzera.
2.9 Chishandiso chekucheka chinofanira kusimbiswa, uye kureba kwechishandiso chekutenderedza kazhinji hakupfuuri ukobvu hwechishandiso ne2.5.
2.1.0 Pakugadzira zvikamu zvisingawanzoitiki, panofanira kuva nehuremu hwakakodzera kuti pave nepakati pesimba rinokwevera zvinhu pasi, uye kumhanya kwemotokari kunofanira kunge kwakakodzera.
2.1.1. Panofanira kuva nematanho ekudzivirira chigadziko chine chuck iri mberi kwe fuselage.
2.1.2 Kugadziriswa kwegadziriro yechishandiso kunofanira kunonoka. Kana muromo wechishandiso uri 40-60 mm kubva pachikamu chekugadzirisa chebasa, chikafu chemaoko kana chekushanda chinofanira kushandiswa panzvimbo pezvo, uye chikafu chekukurumidza hachibvumirwi kubata zvakananga chishandiso.
2.1.3 Pakupukuta workpiece nefaira, chibatiso chemudziyo chinofanira kudzoserwa panzvimbo yakachengeteka, uye mushandisi anofanira kutarisa chuck, ruoko rwerudyi ruri pamberi uye ruoko rweruboshwe ruri kumashure. Pane kiyi pamusoro, uye hazvibvumirwi kushandisa faira kugadzirisa workpiece neburi resikweya.
2.1.4 Pakupukuta denderedzwa rekunze rebasa nejira reemery, mushandi anofanira kubata mativi maviri ejira reemery nemaoko ese kuti apukute zvichienderana nechimiro chakataurwa munyaya yapfuura. Hazvibvumirwi kushandisa minwe yako kubata jira rinokwenya kuti upukute gomba remukati.
2.1.5 Paunenge uchidyisa banga otomatiki, chibatiso chidiki chebanga chinofanira kugadziriswa kuti chibate pasi kudzivirira kuti pasi pasabate chipfukuto.
2.1.6 Pakucheka zvidimbu zvebasa zvakakura uye zvinorema kana zvinhu, muripo wakakwana wekugadzira unofanira kuchengetwa.
3. Kushanda kwekupaka mota
3.1 Cheka simba wobvisa workpiece.
3.2 Mibato yechikamu chimwe nechimwe inodonhedzwa pasi kusvika panzvimbo ye zero, uye maturusi anoverengwa uye anocheneswa.
3.3 Tarisa mamiriro emudziyo wega wega wekudzivirira.
4. Kungwarira panguva yekuvhiyiwa
4.1 Zvinorambidzwa zvachose kuti vasiri vashandi vashandise muchina uyu.
4.2 Zvinorambidzwa chose kubata chishandiso, chikamu chinotenderera chechishandiso chemuchina kana chidimbu chebasa chinotenderera panguva yekushanda.
4.3 Hazvibvumirwi kushandisa emergency stop. Kana paine emergency, mushure mekushandisa bhatani iri kuti rimire, rinofanira kuongororwa zvakare zvichienderana nemitemo usati watanga muchina.
4.4 Hazvibvumirwi kutsika pamusoro penzira yekufambisa, tsvimbo yekukurura, tsvimbo yakakweshwa, nezvimwewo zvelathe. Kunze kwemitemo, hazvibvumirwi kushandisa mubato netsoka panzvimbo pemaoko.
4.5 Kune zvikamu zvine mabhurugwa, maburi ekupwanya kana nzira dzekiyi pamadziro emukati, mascrapers ane mativi matatu haatenderwe kucheka maburi emukati.
4.6 Mhepo yakamanikidzwa kana kumanikidzwa kwemvura kwechuck ye hydraulic yekumashure kwemhepo inofanira kusvika pahuwandu hwakatarwa isati yashandiswa.
4.7 Pakutenderedza maworkpiece matete, kana kureba kwemativi maviri epamberi emusoro wemubhedha kwakapfuura ka4 dhayamita, pakati payo panofanira kushandiswa zvichienderana nemitemo yekushanda. Rutsigiro rwekumbozorora pakati kana chitsitsinho. Zvidziviriro nezviratidzo zvekunyevera zvinofanirwa kuwedzerwa kana zvichibuda shure kwemusoro wemubhedha.
4.8 Pakucheka simbi dzinopwanyika kana kucheka zvinopfapfaidzwa nyore nyore (kusanganisira kukuya), zvidimbu zvinodzivirira zvinofanira kuwedzerwa, uye vanoishandisa vanofanira kupfeka magirazi anodzivirira.
zvimwe
Nekufarirwa kweCNC michina,Midziyo yakawanda yekuzvishandira otomatiki iri kubuda mumusika.Machira echinyakarevane zvakanakira zvavo zvisingatsivike uye vachiri michina inodiwa kune mazhinji mafekitori ekugadzirisa.
1. Zvishandiso zvemuchina zvemazuva osezvinokwanisika kutengwa
Mari yekutengaCNC lathesinodhura zvakapetwa kakawanda kupfuura yemazuva ano lathe ine simba rakafanana, uye mari yekugadzirisa, kugadzirisa, kutsigira zvinoshandiswa pamwe chete nedzimwewo mitengo yakakwira zvikuru kupfuura iyo.
2.Zvakakodzera zvakanyanya machining madiki
Kana zvikamu zvidiki chete zvebasa zvichifanira kugadzirwa,Vashandi vazhinji vane hunyanzvi vanogona kugadzira chikamu ichi nematurusi emuchina echinyakare ane mifananidzo yezvikamu.
3. Mihoro yepamusoro yevanogadzira mapurogiramu eCNC uye matarenda mashoma
Vagadziri vemapurogiramu eCNC vanowanzoda mihoro yakakwira, uye kune marudzi mazhinji emasisitimu eCNC. Zviri pachena kuti zvakaoma kuwana mushandi ane hunyanzvi muZvishandiso zvemuchina weCNCkupfuura mushandi wezvishandiso zvemuchina wemazuva ose.
4. Nezve mari yekuisa bhizinesi
Tichifunga nezvekuchinjana kwemari mumabhizinesi uye kushandiswa zvine musoro kwemidziyo, mabhizinesi mazhinji anoramba achigadzira zvinhu nemuchina wemazuva anozvishandiso.
Zvose pamwe chete, kunyangwe kugadzirwa kweCNC kwave chinhu chikuru mukusimudzira indasitiri yekugadzira, zvishandiso zvemuchina zvechinyakare zvichiri nezvakanaka zvazvo zvakasiyana kana tichitarisa kuwedzera kukurumbira kwezvishandiso zvine hungwaru. Nekuvandudzwa kuri kuramba kuchiitwa kwehungwaru hweZvishandiso zvemuchina weCNCmune ramangwana, zvishandiso zvemuchina zvechinyakare zvinogona kutsiviwa zvakanyanya, asi hazvigoneke kuzvibvisa zvachose.
| MUENZANISO | CW61(2)63E | CW61(2)80E | CW61(2)100E | CW61(2)120E | CWA61100 |
| ZVINHU ZVAKAKWANA | |||||
| Max.swing pamusoro pemubhedha | 630mm | 800mm | 1000mm | 1200mm | 1000mm |
| Max.swing pamusoro pemuchinjikwa slide | 350mm | 485mm | 685mm | 800mm | 620mm |
| Kureba kwehukuru | 750,1250,1750,2750,3750,4750,5750,7750,9750,11750mm | 1.5m 2m 3m 4m 5m 6m 8m 10m 12m | |||
| Kusvetuka kukuru pamusoro pemukana | 830mm | 1000mm | 1200mm | 1400mm | 780mm |
| Hurefu hwemukana hunoshanda | 230m | 8T | |||
| Upamhi hwemubhedha | 550mm | ||||
| MUSORO-MUTO | Φ130mm | ||||
| Buri rechirukiso | 105mm KANA 130mm (ZVINOSARUDZA CW6180E+) | Chiyero140# | |||
| Mhino yekurukisa | D-11 kana C-11 | 3.15-315r/min kana 2.5-250r/min | |||
| Chinovhara jira rekurukira | Φ120mm taper1:20(Φ140, ZVINOSARUDZA KUTI CW6180+ iite) | Pamberi 21mhando,Kudzokera shure12mhando | |||
| Kumhanya kwechirukiso (Nhamba) | 14-750RPM (MATANHO 18) | ||||
| Bhokisi reMagiya - Shinda & Zvekudya | 44mhando 1-120mm | ||||
| Mhando dzetambo dzemetric (mhando) | 1-240mm (mhando 54) | Mhando dzemhando dze31 1/4-24 T/I | |||
| Matavi eshinda dzeinji (Mhando) | 28-1 inch (mhando 36) | 45mhando 0.5-60mm | |||
| Mhando dzetambo dzeMoudle (mhando) | 0.5-60 DP (mhando 27) | 38mhando 1/2-56DP | |||
| Mhando dzeshinda dzedhayamita (marudzi) | 30-1 tpi (mhando 27) | Mhando 56 dzemhando 0.1-12mm | |||
| Mhando dzemafeeds eLongtudinal (mhando) | 0.048-24.3mm/r (mhando 72) | 56mhando 0.05-6mm | |||
| Mhando dzekudya zvakasiyana-siyana (mhando) | 0.024-12.15mm/r (mhando 72) | 3400mm/min, 1700mm/min | |||
| Kudya nekukurumidza: Kureba./Muchinjiko | 4/2m/miniti | ||||
| Saizi yeLeadscrew: Dhayamita/Nzvimbo | T48mm/12mm KANA T55mm/12mm (ye5M+) | 48mm | |||
| ZVINOTAKISWA | 45*45mm | ||||
| Kufamba netsoka dzakachinjika | 350mm | 420mm | 520mm | ||
| Kufamba kwekuzorora kwakabatana | 200mm | 650mm | |||
| Saizi yedanda rezvishandiso | 32*32mm | 280mm | |||
| TAILSTOCK | |||||
| Dhayamita yekurukisa | 100mm | 120mm | Φ160mm | ||
| Chinovhara jira rekurukira | MORE #6 | Chiyero 80# | |||
| Kufamba kwechirukiso | 240mm | 300mm | |||
| MOTA | |||||
| Mota huru yekutyaira | 11kw | 22kw | |||
| Mota yepombi inotonhorera | 0.09kw | 0.15kw | |||
| Injini yekukurumidza yekudya | 1.1kw | 1.5kw | |||
Nguva yekutumira: Kubvumbi-14-2022






