Unosarudza Sei Nzvimbo Yakakodzera Yekugadzira Machining ye5-Axis? Nzira Dzinoshanda Dzekusarudza Dzinotsanangurwa

Nekukura nekukurumidza kwekugadzirwa kwezvinhu zvepamusoro-soro,Nzvimbo yekugadzira CNC ine mativi mashanuzvave zvishandiso zvikuru zvekugadzirisa zvikamu zvakaoma mumaindasitiri akadai semuchadenga, kugadzira chakuvhuvhu, uye mota. Zvisinei, nemamodeli akawanda aripo pamusika, mabhizinesi angasarudza sei sainzi inoenzanisa kushanda zvakanaka, kunyatsojeka, uye mutengo? Chinyorwa chino chinopfupikisa zvakarongeka zvinodiwa zvakakosha zvekusarudza nzvimbo dzemachina e5-axis, tichitarisa saizi yemaworkpiece, mashandiro espindle, mwero wekunyatsojeka, uye masisitimu eCNC.

I. Nheyo yeKufananidza Saizi yeBasa reMabasa

Chinhu chekutanga chaunofanira kufunga nezvacho pakusarudza saizi yechinhu chako chebasa, kunyanya saizi yetafura uye kufamba kweZ-axis. Kufananidza saizi kwakakodzera kunobatsira kudzivirira kupindirana uye kurovera panguva yekugadzira. Nheyo huru ndeyekuti:

|Kureba kwechishandiso + kureba kwechishandiso + nzvimbo yekuchengetedzwa ≤ kukwirira kwemuchina wekugadzira

Semuenzaniso, kana workpiece yako yakareba 200mm, chishandiso chacho chakareba 150mm, uye nzvimbo yekuchengetedza iri 50mm, kukwirira kwepamusoro kwemuchina wekugadzira kunofanirwa kunge kuri 400mm kuti ive nechokwadi chekuti kugadzirwa kwacho kwakachengeteka uye kwakapfava.

II. Kusarudzwa Kwakanaka Kwekushanda Kwespindle

Kushanda kwespindle kunokanganisa zvakananga kushanda zvakanaka kwemuchina uye mhando yawo. Zvinhu zvakasiyana zvinoda kumhanya kwakasiyana kwespindle nesimba:

·Aruminiyamu neGraphite: Maspindle anomhanyisa (~30,000 RPM) anokurudzirwa kuti acheke zvakanaka uye apedzise zvakanaka pamusoro.

·Titanium Alloys: Nekuda kwesimba rayo guru, kumhanya kwespindle kweinenge 15,000 RPM kunokurudzirwa kuderedza kusakara kwezvishandiso uye kuwedzera kugadzikana.

·Kutenderedza Kunorema (semuenzaniso, Impeller Roughing): Inoda spindle ine torque yakakwira ine simba rinodarika 40kW kuti ive nechokwadi chekuti kutenderedza kwakasimba uye kwakagadzikana.

·Kupedzisa Mould: Maspindle asingade kutenderera anokurudzirwa kuderedza kudedera uye kuvandudza kunaka uye kururama kwenzvimbo yemould.

III. Maitiro Ekugadzirisa Magadzirirwo Ezvinhu Zvakanyatsonaka

Maindasitiri akasiyana ane zvinodiwa zvakasiyana zvekugadzirisa nemazvo:

·Muchadenga: Kazhinji zvinoda kunyatsojeka kwepamusoro-soro kweIT6.

·Indasitiri yeMould: Kazhinji kunyatsoita IT8-level kwakakwana.

Kusiyana uku muzviyero zvekunyatsorongeka ndiko kunosarudza kusarudzwa kwemidziyo uye kufambiswa kwemaitiro.Midziyo yeCNC yakanyatsogadzirwazvingadhura zvakanyanya asi zvinosangana nezvinodiwa zvemhando yepamusoro zvakanyanya. Panguva imwe chete, mashandisirwo anodhura zvakanyanya anogona kusarudza michina inosangana nezvinodiwa nemazvo kuti ive nechiyero chakanaka uye inoshanda zvakanaka.

IV. Sisitimu yeCNC uye Tekinoroji yeMichina ye5-Axis Panguva Imwe Chete

Kugadzira michina panguva imwe chete ine 5-axis ndiyo musimboti wenzvimbo yemazuva ano yeCNC ine 5-axis. Kuburikidza nekufamba kwakarongeka kweX, Y, uye Z linear axes uye A, C (kana B, C) rotary axes, muchina unogona kugadzirisa nzvimbo dzakaoma kubva kumakona akasiyana siyana uye mativi. Izvi hazvingobatsiri chete pakupinza zvikamu zvakaoma, asiwo zvinopa mukana wakakosha wekubatanidza kamwe chete - maface akawanda uye maitiro anogona kupedzwa mugadziriro imwe chete, kudzivirira zvikanganiso zvekuisa uye kurongeka kwakadzokororwa kubva kukubatanidza kwakawanda, nokudaro zvichivandudza kunyatsoita uye kushanda zvakanaka.

Pakusarudza sisitimu, zvakakosha kutarisa mashandiro ealgorithm yeCNC system, nzira yekushandisa yekubatanidza mativi mashanu, uye kugona kugadzirisa nzira dzemachining, sezvo zvinhu izvi zvichikanganisa zvakananga kugona kwemuchina kugadzirisa uye kunaka kwechigadzirwa. Masisitimu ekudzora CNC ane mativi mashanu anowanzo shandiswa anosanganisira SIEMENS SINUMERIK ONE naHEIDENHAIN TNC 640.

·Sisitimu yeSIEMENS SINUMERIK ONE CNC: Yakakodzera michina yepamusoro-soro mumaindasitiri akadai semuchina wemuchadenga nemichina yakanyatsogadzirwa, ine mabasa epamusoro ekudzora nekushandisa digital.

·Sisitimu yeHEIDENHAIN TNC 640 CNC: Inozivikanwa nemaalgorithms ayo ekupindura nekukurumidza, inobudirira mukushandiswa kunoda michina nekukurumidza, senge kugadzira chakuvhuvhu uye kugadzira zvikamu zvemotokari.

Tinogona kugadzira masisitimu aya eCNC zvinoenderana nezvinodiwa nevatengi kuti tive nechokwadi chekuti muchina unoshanda zvakanaka uye unosangana nezvinodiwa zvekugadzira zvikamu zvakaoma nemazvo.

V. Nyaya Dzakajairika dzeKushandisa

CNC panguva imwe chete ine 5-axis machining centreinoshandiswa zvakanyanya kune:

·Zvishandiso zveinjini dzemuchadenga (aruminiyamu, titanium alloys)

·Madhisiki efeni (aruminiyamu alloys)

·Zvikamu zveHelical (aluminum alloys)

·Madhisiki eBlisk nema structural disks (titanium alloys)

·Zvivharo zveinjini (titanium alloys, superalloys)

·Zvikamu zveturbine (simbi isina ngura, superalloys)

Nekugadzirisa ma parameter emuchina zvichienderana nezvinhu zvakasiyana uye maumbirwo ebasa, unogona kuvandudza zvakanyanya kushanda zvakanaka kwemuchina uye mhando yechigadzirwa.

Pfupiso

Kuti tikubatsire kusarudza muchina wakakodzera nekukurumidza, ndapota ipai ruzivo runotevera kana muchibata nesu:

·Zviyero zvebasa rako (kureba, dhayamita, nezvimwewo)

·Zvinhu zvikuru zvekugadzira michina (semuenzaniso, aluminium alloy, titanium alloy, nezvimwewo)

·Maitiro makuru ekugadzira (kukwesha, kupedzisa, nezvimwewo)

·Zvinodiwa zvakananga (semuenzaniso, IT6, IT8, nezvimwewo)

·Kumhanya kwespindle kunodiwa uye huwandu hwesimba

·Chero zvinodiwa zvakakosha zveCNC system kana 5-axis linkage

Ruzivo urwu ruchatibatsira kukurudzira zvakanakisisaMhinduro yemuchina wekugaya weCNC une axis 5zvako.

Kusarudzwa kwesainzi kwenzvimbo yekugadzira michina ine axis 5 idanho guru rekuvandudza nhanho yako yekugadzira uye kukwikwidzana kwemusika. Kana uine mimwe mibvunzo nezvesarudzo, inzwa wakasununguka kutibata, OTURN ichakupa mazano ehunyanzvi uye masevhisi akagadzirirwa iwe!